Category Archives: Hydraulic Press Brake

List of Manufacturing Industries Which Depend in Hydraulic Mechanism

Why Hydraulics is considered better mechanics?

According to Pascal’s Law “Pressure Exerted on a fluid is distributed equally through the fluid” and this is the basic definition of hydraulics. This method is applied in different ranges of equipments to handle small to heavy duty operations and it can be found from car brakes to machining tools. Though they are simple in operational aspects, yet their applications are found to be effective due to the work force or pressure is distributed equally with the help of suitable fluid.

Demand Focus with effect from Growing Automobile Sectors

With the auto industry coming back with a bang in spite of recession, there has been considerable demand for the products based on above principle, especially tooling and mechanical components. Reports suggest tremendous turn over for this industry.

Mobile Hydraulic Equipments

Used in Agricultural tractors, earthmoving devices, material handling apparatus, rail equipments, road construction devices, rigs used for drilling,

Marine

Applied in the Preparation of vessels, making of fishing boats, equipments used for naval purposes, etc

Aerospace

Used in Transmission equipment, rudder control, aero planes, rockets, spaceships, etc

Estimated Demand of Hydraulic 1995-96   Rs 595- crores

Domestic Production                                      Rs 450-Crores

Imports                                                               Rs 145-Crores

Demand Projection

1995-2001

Requirement Areas 1995/96 1997/98 1999/2000 2000/2001
Domestic 450 495 545 595
Production 145 165 180 195
Total 595 660 725 790

Sheet Metal Hydraulic Equipments

Sheet metal works are done in different forms and the presence of pressure distribution technology is considered important to deliver the pressure in equal proportion on the work material. Industries including forging, aerospace, mobile equipment, marine are some of the prominent ones in the list that depends a large on this mechanism. Though the kind of device differs the working principle remains the same.

Press Apparatus using Fluid Technology

Press is considered to be one of the most important devices in sheet metal works. It is applied for deep drawing operations, punching, creating rivets, stamping, pressing and compacting. This machine is specially created to carryout sheet metal work and stays ideal for continuous production. Forging industry makes use of this to perform varieties of operations including the following,

Press Apparatus using Fluid Technology

Metal Forging Manufacturing

Forging is of four main types such as die forging, cold, open die and seamless rolled ring forging. The role of press is considered applicable for metal forging and preferably close die.

Metal Forging Manufacturing

How it works for close die forging?

  • The press equipment helps to provide the required force to the work material wherein it allows the tool to do the forging part. It is considered as one of the prominent applications done with the assistance of hydraulic press apparatus.
  • The force is applied from above and makes the Ram and die in the upper portion to move towards the work material.
  • Continuous pressure is distributed equally over the material.

Hydraulic press forging

  • The mold closes and helps to complete the forging process.
  • The continuous mechanism will make the material deform throughout in uniform manner with impressions created by the pressing equipment.
  • Die forging products can be produced continuously using this versatile device as it is designed with excellent load capacities.

Conclusion

There has been considerable preference given by industries for hydraulic machines. Yash Machine Tools is the right place to find machining components equipped with the above technology. Visit us and get the one that suits your expectation.

Find out the Economic Options of Machining Possible with Press Brake Varieties

Why press brakes are required in many engineering industries?

A press brake is a high performing and flexible machining component applied to bend metal plates and sheets. It works on the basis of compatibility made between the punch angle and the punch tip radius and above all the force applied for punching the metal work piece.

Different types of press brakes available today?

Hydraulic operated and power operated mechanical press brakes are the two major types of press available since the inception of press brakes. However, with the challenged faced in machining components in different industries press brakes are designed with customized options to meet the machining requirements conveniently.

Press Brake Models Offered By Yash Machine Tools

Buying a machining tool requires good understanding of machine types and its operation modes. Yash Tools will remain a reliable gateway to find a suitable press brake for industrial requirements.

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Yash Machine Tools are expertise suppliers of India made and imported workshop machineries.

Hydraulic Press Brake and its Merits

Hydraulic Press Brake works with hydraulic power and possesses good machining strength. This press variety is known for its stability and reliability. The most attractive advantage in working with hydraulic press is the safety means and less energy consumption.

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CNC Electrohydraulic Synchronous Press Brake- A new trend in press brake

It is a redefined model of hydraulic press where advanced proportional valves are equipped to make the machine work precisely. The deflection compensation table helps the operator to bring out machining with high precision.

Technical Excellence of CNC Press Brake

CNC press brake can be considered as the high end model as the machining operations can be programmed in advance and the work follows automatically. The possibilities of deflection in machining can be reduced to a great extent with CNC press.

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Machining Advantages with CNC Press Brake

CNC press brake offered by Yash Machine Tools is equipped with E200 controls and hence, the machine can be preferred for efficient production. The presence of variable frequency motor is an added advantage for the operator to get accurate positioning of the work piece material.

How about finding a customized press device?

Press device are also made based on customized options. Yash Machine Tools welcome such requests from its clients and offer the best press brake model with well embedded features.

Find out the press components offered by Yash Machine tools

Yash Machine Tools supplies Hydraulic, CNC and Electrohydraulic Press brake models. The machineries supplied by them stay best in quality, strong in strength and reliable for long term industrial applications.

List of economic machining options possible with press device

Press Brakes available with exchangeable dies are considered the best machinery for industrial applications. Every die model such as v-die, offset die, hemming or beading die and many more dies offers different machining outcomes and hence, they are considered cost effective also.

Conclusion

Press Brakes can perform different shaping operations and the best performance can be achieved in terms of applying the right die cut to the press.

Does Press Brake Perform Variably with Specifications Preferred?

The Real Working Principle Expected with Press Brakes

Bending or shaping work piece metals can be done easily with the support of suitable machinery. Though bending and shaping equipments are available in different designs, every machine mechanism differs in terms of its respective shaping capability. For example, bending metal sheets of various thicknesses cannot be compromised with single machinery unless and until the equipment is customized for multiple bending options. A press brake device is one that is preferred for hassle free and precise bending of work piece metal sheets. It works with the help of force that is applied between the frames and the whole unit is mounted on a table with a movable beam in which the top frame is lined to. In a basic mechanical press brake the operation of bending is done by applying crank force. The other types of press apparatus such as pneumatic and hydraulic press are operated with air pressure and hydraulic oil respectively. The pneumatic and hydraulic types of press are preferred for their reliability, safety measures and low energy consumption. Especially, hydraulic mechanism is set to produce good rigidity to the work piece material.

HYDRAULIC PRESS BRAKE

How to Stick with Appropriate Specifications for Press Device?

Specifications are important features which should be analyzed in detailed in order to obtain production advantages in industries. For accurate bending needs, finding a press with graphical user interface options will stay a suitable choice. Moreover, press device embedded with computer technology remains a great resource that creates reliable source to organise the bending dimension and sequence. This enhanced technology also allows the technician to keep good control over the machinery operations and thus paves way for balancing the pressure imported on the device. Bending requisites differ according to the type of work piece material selected; hence, specifications concerning bending can be managed in terms of choosing the type of brakes that is endowed with the machinery. A hydraulic press will remain a suitable option to apply various types of brakes. Selecting the type of brake in accordance with the type of material to be handled will protect the machinery from technical issues and many advantages such as flexible maintenance, long term usage with undisturbed precision, and many more.

Why should Investors get Quote from Manufacturers before Placing Purchase order for Press Apparatus?

  • Getting quote from manufacturers before investing over machinery is a brilliant idea that helps you save more money.
  • With the help of online interaction, consumers can search for manufacturing companies that produces and supplies work shop machinery.
  • Quotations help you to compare pricing, specifications and reviews to make use of complete advantages in a hassle free way thus leave scope for definite purchase order.
  • Similarly, when it comes to buying press brake it is always better to be prepared with the industrial specifications in order to bring suitable equipment.
  • A clear way of explanation to the manufacturer will help the manufacturer to customize the machinery.

Conclusion
Press apparatus is a wonderful device to invest for sheet metal bending requisites. Investing on suitable brake that matches all the industrial needs is an added advantage to keep the machinery work for long term.

Information on Different Types of Press Brakes [INFOGRAPH]

A Press brake is an essential machine tool expended for sheet bending and cutting metals in different shapes. Get detailed information about the types of press brake including hydraulic press brakes, CNC press brake, and CNC electro hydraulic synchronous press.

This infograph illustrates all the major types of press brakes to simplify the need of required press brakes for your industry. For more information about the press brake, you may visit – http://www.yashmachine.com/press-brake/

Information on Different Types of Press Brakes [INFOGRAPH]

Which One is Best from Different Press Brakes for Your Industrial Requirement?

CNC Press BrakeA Press brake is an indispensable machine tool used for sheet bending and cutting metals in different shapes. With the help of a die the sheet can be molded and shaped into various forms. These machines are available in various sizes to bend sheets of different sizes. They are found in almost all industrial units.

Metals like brass, steel, aluminium, copper, tin etc. can be bent and shaped with press brakes. These are used for making objects like metal enclosures, frames, plates, cabinets etc.

Many different types of press brakes are available like;

Manual Press Brakes Before the invention of more advanced press brakes, manual press brakes were the only machines for bending metal sheets. Force is applied with a screw for bending the metal sheet.

Mechanical Press Brakes An electric motor and a flywheel are used to apply force. Dies and machinery used by these machines are more costly. The electric motor powers the flywheel which in turn powers the crank mechanism. This moves the ram to bend the metal sheet.

Hydraulic Press Brakes– These work with the pressure exerted by the hydraulic liquid or oil. They are extra flexible, have high capacity, are more durable and efficient. These are very easy to use and maintenance cost is low.

Hydraulic press brakes do not vibrate and the products made are of high quality. These machines consume less power and the risk factor is low. Compared to mechanical press brakes these are more efficient. You can easily adjust the speed according to the requirement.

Pneumatic Press Brakes – A compressor is used to supply air power for bending the metal sheets. This is used for jobs where less pressure is needed. These press brakes are easy to use.

CNC Press brake – These metal folding machines are very fast and use advanced technology. Their controls are computer based so the instructions can be pre set.

Using these machines the production increases and the fabricated product is accurate and unfailing. While duplicating the metal folds exact accuracy is maintained. The fold in the last piece will be just the same as in the first piece. These machines are cost efficient since wastage is minimum. Large number of equipments can be made fast maintaining exact accuracy.

CNC Electro Hydraulic Synchronous Press

This press brake uses advanced technology and is controlled by hydraulic and computer. It works with the help of coordinated hydraulic cylinders. The hydraulic cylinders are controlled with the proportional valve and the machine works synchronously, continually and precisely. To attain the desired pressure to form the metal these machines use electric motor as well as hydraulic cylinders.

As these press brakes are controlled by computers, the products made with them are accurate up to a fraction of a millimeter. The computer can calculate and control the pressure required for bending the metal. These are smooth to operate, are safe and use less energy.

Conclusion

Different types of press brakes are being used widely in the industries to cut and mould metals into various shapes. For making small boxes from metals like brass or aluminium, press brakes operated by hand are used. For more difficult jobs large industrial machines are used depending on the industrial requirement. Different Press brakes are used in different industrial environment, so you can select the best one from above that suits your industrial needs utmost.