Monthly Archives: April 2018

Sheet Metal Machines that Impacts Your Operations

To ensure and to project profitable operation strategies, it’s important to have right layout of the Sheet Metal Machine and choosing the right strategic partner.
There are various types of Sheet Metal Equipment that are being used in the industry. Each machine type has its specific use for respective type of work.
Below are few listed Machine types:

  • Power Press
  • Hydraulic Press
  • Iron Worker
  • Plate Rolling
  • Section Rolling
  • Hydraulic Pipe Bending
  • Notcher
  • Bordering M/C
  • Horizontal Bending Press
  • Folding M/C

Evolutions of Sheet Metal Machinery
As it is understood that the metal working industry employ extensive class of sheet metal equipment targeted to specific work. Its consistent evolution since last more than hundreds of years has made it possible to architect and gives metal the most complex and innovative shapes.
It has also made it feasible and viable to reduce the manual work efforts and also increased the accuracy. New technologies has also been introduced that level up the production ratio and reduced waste material that saves lot of cost to the organisation.
Impact of good layout of your Sheet Metal Equipment
In today’s era of high operation costs which also includes immense investments in machinery cost and wages of employees, it’s important that each resource be it human resource or work equipment are used effectively and efficiently.
Having efficient and properly allocated shop and machine layout helps reduce lot of time over a specific work and will end up being cost effective too. Certainly a complete change over for machine and shop layout is not needed, we need to find out specific solutions:

  • Allocating smaller sheet metal work area for definite operation.
  • Replacing older machine with new one.
  • Timely maintenance of the machine.
  • Customized designed machine for specific operation.

These factors will increase production, turnover ratio, reduces cost and saves time.
In yesteryears, machines required more man-power to operate and finish the work as there were much simpler machines. Now a days, Sheet Metal Machine Manufacturers are designing and developing machines which can be operated and handled by one person. Today, semi and fully automated sheet metal machines are available.
It is also important to determine and analyse the cost of new machinery and equipment that justifies the volume and type of work. It is desirable to consider whether new machinery that is being planned to purchase would be large or adequate enough to impact your operations.
It is important to get the right designing assistance and support for specific machines.
Brief of designing and optimizing various machines

It’s important to accurately calculate cutting force of the Power Press, as it will be required to cut the desired material.

CNC Press Brake
There are several considerable aspect to construct right machine like designing of punch, design of die block thickness, cutting force calculation, gear design, design of pinion shaft and gear shaft.
Henceforth, various and consistent modifications and developments are possible as per the requirement.

It’s vital to look and check for right parts for the proposed set up that will be modelled the required manufacturing of Hydraulic Press Machine, like, support structure which is an assembly of frame and bed, die which is an integral part of process to architect needed shape. Plunger and Hydraulic Cylinder are the main functions to check for.

There are various challenges to design and structure this machine. The winning design of Iron Worker Machine would be simplest with minimal materials. Several types of specific equipment are available today in the market. Choose the one which are best suited for your business and work.

These days, thicker plates of 6 and 7 inches are formed with plate rolls. Certainly, it has fixed geometry system of plate rolls that would have three to four rolls. This system arrangement is quite simple and efficient yet it leaves behind the unbent flat as plates are getting thicker.

If the structure of the particular equipment is carefully reviewed, it can high tool cost and wear and saves money like Bending Radii, Part Length, Depth of Form, Wide Sections. One also needs to check factors responsible for dimensional variations like Tooling Wear, Machine Deflation, Thickness, Machine Deflation and more.
There are so many machine layouts that meets your exact needs and requirement that will impact your operations and process and level up for better growth and success.
Whether you are a large industrial Plant or Small, if you are targeting globally or domestically, we have an excellent history of supplying extensive range can supplies wide range of Sheet Metal Machines and other equipment tools too. We believe in providing complete customer guarantee.

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