Monthly Archives: February 2013

Importance of an All Geared Radial Drill Machine in Industries

Radial Drill MachineA drilling machine is a versatile machine tool which is primarily used to drill holes of different sizes and various depths on numerous types of surfaces. Besides drilling very tiny and extremely large holes, the drilling machine is also utilized for a wide range of operations such as tapping, reaming, countersinking, counterboring, spotfacing, etc.

Nowadays, a broad array of drilling machines is available in the local and global market, which also includes the all geared radial drill machine. Actually all the drilling machines basically perform the same drilling function. However each machine type has unique features and specific capacity. Further there are certain exclusive functions that can be executed more precisely and conveniently by a particular type of drilling machine.

All Geared Radial Drill Machine

Like other drilling machines the all geared radial drill machine is also an important machine tool which is commonly used in various industrial segments such as wood working, metal working, construction, quarries, etc. In fact, it is one of the most essential machining equipment in several manufacturing processes. This type of drilling machine has a large geared drilling head which is mounted to slide along a radial arm; and can be rotated, or lowered and raised, on a vertical column in order to adjust the position of the drill above the work piece.

Since the arm swings relative to the base of the machine, this radial drill machine can operate over a large area without moving the work piece. Hence it helps to save a lot of time as it is comparatively easier and faster to move the drill head; rather than detach, move, and again fix the work piece to the table. It also permits to use a relatively large work piece, because the arm can swing out of the table to enable an overhead crane to place a heavy work piece on the base.

Usually the work piece is fastened directly to the table. It also includes a power operated spindle and coolant system. The larger size models may even have a motor in order to lift or move the arm. A typical radial drilling machine has an oil bath, gear box and hardened gears that assure better durability. The precise rotation of the smoothly moving gears and bearings also make them highly reliable equipments. The gears and shafts are accurately fixed in order to function properly, continuously and effectively.

A large radial drill machine is capable to drill large holes up to ten inches diameter into solid metals such as steel and cast iron. Radial drilling machines are normally classified by the diameter of their column and the length of its arm. Generally the length of the arm is same as the maximum throat distance. These machines are also built according to the particular needs and custom specifications of the buyer. They are automatic and vibration free as well as noise free equipments. Moreover it has a robust structure and can smoothly, precisely and conveniently handle any high end, and heavy duty drilling operations.

The objective of this article to educate readers about all geared radial drill machine and their industrial importance.

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Tips for Buying a Milling Machine

CNC Milling Machine1A milling machine is basically a machine tool that is widely utilized for machining hard materials. They are generally used in the metal working industry to shape solid items by removing the extra material in order to form a finished product. Milling machines are available in two primary forms namely horizontal and vertical, depending on the orientation of the main spindle. They may differ in size from small bench mounted models to large room sized machines.

This milling machine is a versatile tool that can be used for various operations such as keyway cutting, slot cutting, threading, routing, planing, contouring, drilling, and die-sinking. A cutting fluid normally flows over the cutting area for cooling and lubricating the cut and for washing away the residues. The milling machine has the ability to cut a broad variety of metals that includes aluminum and stainless steel. The speed of this machine tool can be adjusted to run slowly or quickly depending on the material to be cut. Usually all soft materials are milled at higher speeds, whereas the hard materials can be milled at a slower speed. Moreover, the harder materials are generally milled in smaller quantities at a time.

Milling Machines

Milling machines are either manually operated, mechanically automated, or digitally controlledCNC Milling Machine2 via computer numerical control. These machines have gained immense popularity amongst many small as well as large enterprises throughout the world. Hence if you have decided to own this equipment for your business, you should consider the following tips for buying a milling machine.  Generally it all depends on your budget limits and specific requirements.

Thus you should first of all plan your budget. Basically it is the amount that you are ready to invest for the milling machine. However you should note that in case the actual cost of the equipment exceeds your budget; then what will be the maximum amount that you will be ready to spend. Hence it is advisable to set an upper limit of your budget. Thereafter you can visit a nearby showroom that sells milling machines and choose the suitable equipment. The dealer will provide details about the various models and guide you to take the right decision.

Besides this lots of people now prefer to purchase equipments through the internet. This is due to the fact that it is very convenient and also saves your time. Moreover there are several websites that offer a variety of milling machines. Hence you have a wide choice to decide and go for the model that meets your exact needs, and is also within your budget.

Turret Milling Machine3Further you can browse multiple websites to compare the price and features of the same model and then pick the required machine. Another significant factor is the credibility of the supplier. Hence you should buy from a reliable manufacturer and also ensure that they offer comprehensive warranty. It is also recommended to confirm the availability of spare parts for the milling machine. And lastly the chosen dealer should also provide prompt after sales service.

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How to Select a Bandsaw Machine for Metal Cutting Applications

Bandsaw Machine1The bandsaw machine is one of the basic tools that are commonly found in several workshops. It is used to precisely cut different materials such as wood, metal, plastic, etc; into straight, irregular, or curved shapes of various sizes; with minimum wastage. Generally two types of bandsaws namely the horizontal bandsaw machine and the vertical bandsaw machine are readily available in the market. It has applications across several industries that include wood/metal working, electronics, electrical, automobile, construction, etc.

A bandsaw machine comprises of a long metal band and a sharp blade on one side for cutting the work piece. The band moves on two wheels that revolve in the same plane, to quickly and accurately cut the required item. The blade size may differ for each model and as per the material to be cut. The band saw can cut large sheets of metals made from steel, copper, aluminum, etc. into smaller sizes in order to carve them into small metallic items.

Bandsaw Machines

Since it is one of the most vital tool room equipment, many companies now manufacture variousBandsaw Machine2 bandsaw machines. Hence it may be difficult and confusing for some people to select a bandsaw machine for metal cutting applications. Therefore all buyers should consider the following details before they purchase a bandsaw machine for their workshop. First of all you should decide the budget you can afford for your bandsaw machine. Moreover incase the selected bandsaw exceeds the budget limit you should fix the maximum amount you would be ready to spend.

The next thing is to choose the machine as per your specific requirements. This includes determining the quality of the equipment, size of the blade, the cutting capacity, the depth of the cut, etc. Further if you want to buy the bandsaw from a local shop, you can visit few dealers, check various models and see their catalog, ask the price, review their suggestions and decide accordingly. Alternatively, many users these days also prefer to purchase bandsaws through the internet, since it saves your time, energy and money. This is due to the fact that some dealers sell good quality machines at reasonable rates.

Hence you can just visit few websites and browse through the available models, compare the price and features that meet your particular requirements and then take a decision. Besides this it is important to select a reputed company as this will ensure that the selected equipment is made using high grade materials. Moreover, it will assure smooth, vibration free, and noise less operation. Also check that the machine can effectively and continuously work for a long duration.

Bandsaw Machine3You can even take advice from a technical expert or get the opinion of other users who have bought the bandsaw machine from the chosen supplier. It is also vital to buy machines from a dealer that provides complete warranty for their products, and also supplies the relevant spares parts. Further you should verify that the selected dealer also offers services for maintaining and repairing the equipments.

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Popular Lathe Machines for Industrial Applications

The lathe machine is one of the most essential tool room equipments. Lathes basically revolves the work piece on its axis for executing a wide range of functions which includes cutting, drilling, deforming, facing, knurling, sanding, turning, etc. This versatile machine tool thereby enables the user to produce a symmetrical object using wood, metal, plastic, etc. Over a period of time, developments in technology helped to introduce various types of lathe machines to meet the diverse needs of several industrial segments.

Nowadays lathes are commonly used for wood turning, metal working, metal spinning, thermal spraying, shaping machine components, etc. The metal working lathes are widely utilized for producing a variety of solid metal products. The work piece is usually held tightly in place by either one or two centers that can be moved horizontally to accommodate materials of various dimensions.  Alternatively the work piece can also be fastened about the axis of rotation using a chuck, faceplate, or clamps.

Popular Lathe Machines for Industrial Applications

The work piece can be rotated on the lathe at different speeds, and the cutting tool can be precisely controlled either by hand or power, for longitudinal or cross feed. The size of a lathe machine is determined by the diameter of the work piece it will turn and the length of the bed. Lathes vary in size from small lathes that have a swing of few inches and can shape small items; to medium sized lathes that can turn average sized objects; while large lathes are used for turning work pieces that have a large diameter.

All Geared |Light Duty |Medium Duty |Heavy Duty Lathe Machine

The popular lathe machines for industrial applications include all geared, light duty, medium duty, and heavy duty lathe machines. The light duty lathe machine is particularly used for precisely shaping or deforming small objects. It can continuously and efficiently operate at high speeds. This highly versatile and long lasting equipment is commonly found in work shops and tool rooms. The robust structure and high tolerance capacity enables it to also function in various operating environments. It is simple to install and easy to maintain. Moreover, they can smoothly and easily machine solid metal sheets.

The medium duty lathe machine is typically used for very accurate and superior grade machining. This multipurpose equipment is highly durable and can deliver optimum output using limited resources. It can effectively process high end solid materials in bulk quantities. The unique design of this advanced and automatic machine assists to produce high quality products.  It is extensively used in power plants, steel rolling mills, paper mills, work shops and tool rooms of various industrial units.

The heavy duty lathe machine is ideal for turning objects made from very hard materials. It is built using superior quality, sturdy and rust free materials; and incorporates the most modern technology. These low noise and highly precise lathe machines deliver flawless output. They are mainly utilized for top grade machining work, and large scale metal and wood working tasks in numerous industrial sectors such as mining, paper, power plant, shipping, etc.

This article is to educate readers about popular lathe machines including all geared lathe machines, light duty lathe machine, medium duty lathe machine, heavy duty lathe machine for various industrial applications

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Reshaping the Industries of Woodworking & Metalworking with Radial Drill Machine

Radial Drill MachineThe radial drill machine has long been used by the masses not only for domestic, but as well as commercial use. Its innovative framework has enabled its users to perform woodworking and metalworking with such ease, that it saves time and effort. The radial drill has been known for its ability to execute tasks with such precision, accuracy, and efficiency. It was specifically designed to provide the requirements that the field of engineering is in need of. The utilitarian aspect of the radial drill machine has been improved through the years to meet the demands of fast-paced industries, such as the ones stated above.

The radial drill machine has developed through the years, and has been paced to keep up with the needed specifications that many industrial fields have been requiring. As the fields of woodworking and metalworking advanced through the years, so has the radial drill machine. In terms of its structure, the radial drill’s bulk has been reduced so as it as well reduces the space it consumes, which makes it even more perfect for the workplace. It has been improved in many aspects as well, such as the efficiency of drilling hard materials and the components of which is made of, making the drill stronger in structure.

Today’s radial drill machine has been developed in a way to meet the qualifications asked by many industries.

In the aspect of radial drilling machine for mechanical machining, provides utility for the complete set of functions needed, such as drilling, boring, counter boring, spot facing, lapping, screwing, reaming, tapping, and boring. The radial drill is very versatile as it works well with a variety of materials such as plastic, steel, cast iron, wood, etc. The radial drill machine is specially designed for heavy drilling hence, its robust construction. The typical radial drill machine can drill holes up to 100 mm in length, but there are radial drills of much larger capacity than this available today. As the years pass, the radial drill machine constantly keeps evolving with the world to empower its users to provide the market with quality woodwork and metalwork. With the radial drill’s multipurpose quality, it continues to reshape the woodworking and metalworking industries today.

Ultimately, the radial drill machine has been essential to the woodworking and metalworking industries ever since it’s arrival in the market, and is continuing to supply the needs of these industries which have as well provided for the global market at http://www.yashmachine.com/wm-series-radial-drilling-machine-2/. Its importance to the above-mentioned fields is based on its essence of provision to the industries. This would go on to prove its importance in the world of mechanics. The radial drill machine is a compact and versatile tool which is used in many fields and is continuing to restructure the entire radial drilling experience. As time transpires, the radial drill will continue to grow in utility. And so it can be seen, that the radial drill machine has truly been and will continue being a vital tool in the two aforementioned industries.

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Tool Room Machines for Industrial Processes

CNC Milling Machine1A tool room machine is required for various applications in industry where there is regular need to cut, shape and grind rigid materials like metal and wood. Various types of tool room machines are available in the market for use in several industrial processes:

· The Milling Machine is common and performs multiple operations which range from easy tasks like drilling, planning, slot and keyway cutting to the difficult tasks like die sinking and contouring.

· The Grinding Machines or grinders are employed in the task of grinding metal and other materials. These tools are highly useful in metal workshops as they aid in the process of deriving metal chips from sheet metal to be used in several applications.

· The Shaping Machine is useful in the process of shaping metals in industry through removal of unwanted material from the surface of flat metal. The shaping machine is vital when hefty amount of metal is to be removed to form a certain shape.

· The Slotting Machine is used in industry for the making of slots required on screw heads, wood screws, bolts and other essential components. The most frequent application of slotting machines is in the process of manufacturing automobiles, furniture, electrical components etc.

Turret Milling

The Turret Milling Machine is best known for shaping metals and other solid materials with highTurret Milling Machine3 level of accuracy. The Turret Milling Machining components comprise of rigid material, usually high grade cast iron. The application of Turret milling machine in industry is partly favored by its high precision in machining and metal shaping with cutting power force. The Turret milling tool room machines have a compact frame suited for small spaces and the quality cast iron material ensures their durability.

Vertical CNC Milling Machine
The Vertical CNC Milling Machine has significant application in industry for cutting processes. This Machine tool offers high strength and durability qualities of a manually driven vertical knee mill. The Vertical CNC Milling Machine is used in industry to machine the most intricate and highly detailed parts through employing automation technology while also providing the option to switch and manually machine the simple parts through its axis hand wheels.

Gantry Type Machining Center

The Gantry Type Machining Center is applied to the parts of rough and finish machining processes for various sizes and shapes of metal surfaces. This Machining tool from http://www.yashmachine.com/wm-series-gantry-type-machining-center/ comprises of a base fitted with a rotating chuck which is driven through a gear box for gripping the component. The chuck has the option of being hydraulically or manually operated as necessary. The gantry motion, the RAM Cross and Vertical movement are guided by CNC to cover the whole area of swing available with the chuck acting as the table.

Conclusion

In order for industries to produce high quality products, it is vital for workshop processes to provide properly shaped metals and this is possible through the various important tool room machines in the market. Some of the vital machine tools like the turret milling machine, Vertical CNC Machine and the Gantry type Machining Center are crucial.

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Lathe Machines for Woodworking & Metal Shaping Industries

DMTG Flat Bed CNC LatheA lathe is machine tool used in cutting and shaping of metal or wood.

The Types of Lathe Machines

There are different kinds of lathe machines that are sold but based are on their function and technique used to make them .That enables output that is precise and timely.

Turret lathes - They are used for mass production to make duplicate components. The indexed tool holder and the turret make it possible to have several cutting processes on a different tool. It is easy, fast and no setup required in between operations.

Gang-tool lathe -It has tools on a row set on a cross slide that has a long table that is flat characteristic of milling machine. The tools are set and indexed for each cycle of cutting. It is similar to turret lathe but is linear in terms of tool indexing instead of being rotary.

Computer numerical controlled (CNC) lathes-these are precise, accurate and are easily set. They use carbide tooling common in modern operations. The parts are first designed using CAD (computer aided design) and/or manually then fed into the machine memory where it will continue producing the specific parts till the design is changed. The computer numerical controlled (CNC) lathe machine is under the watch of an operator periodically.

Center Lathe –Also known as bench lathe or engine lathe. They have two heads moving towards the fixed work piece position and have holes at their edges.

Multispindle Lathes – These are very precise lathes that are electronically controlled. Their operations are carried out on an electronic spindle that is on a screw lathe machine. Several executions can be done by the spindle and ensures high effectiveness and efficiency toolroom lathe

Toolroom lathes –They are used in toolroom work, a kind of centre lathe with the best features that ensure effective machining to produce quality work output.

It holds and rotates the work piece while a tool bit penetrates the work material and finally creating a cutting effect .Lathe operators must be conversant with lathe operations to achieve repair and new parts fabrication. Lathe machines at http://www.yashmachine.com/all-geared-lathe-machine/ can either be manually or automatically operated for the case of computer numerical controlled (CNC) machines. They can be bench mounted or floor mounted depending on their size. Small lathes are bench mounted while large lathes are floor mounted.

Lathes have similar functional parts but the given location and design may differ for each lathe. These components are the bed, a basic foundation of all lathes, a permanent headstock located on the lathe bed that contains the spindle and lubricant, a tailstock that slides on the ways, a fixed steady for support and a spindle that holds the length of the work piece

Lathe Machine2Conclusion: Different types of Lathes are used in different industries to perform machining that involves spinning a metal block before deforming or cutting it. It shapes the work piece that can either be a metal or wood depending on the lathe. Using adjustable metal rails the headstock and tailstock hold the material as it is moved.

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Important Machine Tools – Radial Drill Machine and Turret Milling Machine

Workshops must be fully equipped with some of the finest machine tools, to ensure all users of efficiency, accuracy and most important precision within every piece of work. Engineers must be allowed to use the ultimate technology in all their projects, to be able to guarantee the quality of delivered time flawless services. Complex assignments require the usage of heavy workshop tools, thus here are some of the most frequently met workshop tools for industrial applications.

Usage of radial drill machine and milling machine

DMTG Radial Drilling MachineTwo frequently used workshop tools are the radial drill and also the milling machine. Different in various ways, yet both very efficient in similar industrial applications, here is how to divide them and when it is best to use one instead of the other. The radial drilling tool may be mounted on a fixed spot, allowing users to chance its speed, being nowadays equipped with an automatic technology, so that results would come up by their own, in a very precise manner, whether dealing with hole drilling or even angled holes. Some of the often tasks operators take advantage of this tool are sanding, polishing and even honing. On the other hand, the milling machine is ideal for reshaping solid materials, especially including metal. Operators may pick in between the horizontal or the vertical model and another difference from the aforementioned tool would be the necessity of moving the material against the rotating cutter. More information about milling machine and turrent milling, visit – http://www.yashmachine.com/tool-room-machines/

Types, features and benefits of the radial drill

Regarding types of the powerful drill machine, users have the possibility to pick one out of three available models. Plain drills have spindles assembled in a vertical position only and operators are not permitted to move the work while the machine is in function. The half-universal design may be swung in different directions to obtain the desired shape of the work, while the last pattern, the full-universal machine has a spindle a user may move in any place direction, no matter the chosen angle, to the vertical position. A standard radial drill machine comes along with the following features: a hydraulic clamping system, a coolant one, chip guard, a work table and a tool box, a test chart platform and also a high endurance certificate, work light and also the instructions manual. But pro active operators are more than welcomed to ask for additional features for such machine tools, here talking about an electronic DRO, a tapping attachment and also a universal titling table for more precision at work. It became a customary item, due to the variety of functions it has. Users may benefit of a radial drill for counter boring, lapping, spot facing, tapping, screwing and of course drilling and it works marvelously well on both rough and soft materials.

Features and applications of milling machine

CNC Milling Machine1Available in a wide range of versatile models, a milling machine has its own features, some being encountered among the above mentioned ones, for drilling machines. The tools box, cooling pump, a draw bar, an auto feed device, oil collection tray, a digital read out service, combined pad, but also modular clamping kit, are all part of the standard features of such models. Users may also ask for servo-type power feeds if they plan on using the extra features, too. Machinists use the mill machine in metal processing and manufacturing industries, but mostly in constructions. Die sinking, routing and rebating are only a few of the numerous applications such tools have.

To sum up with, both machines can be manually, mechanically or digitally operated, having essential attributes in industrial tasks, being reliable, efficient, fast, redundant and also easy to use necessary tools.

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