Category Archives: Hydraulic Press Brake

Choosing a Hydraulic Press Machine

A hydraulic press machine uses a pump to apply a uniform amount of pressure to a workpiece. The fluid is either water or oil and is forced through the cylinders of the press. The hydraulic cylinder is typically made of high-strength plates and has features for holding workpieces, such as T-slots. It can be adjustable to fit various shapes, which makes it ideal for the manufacturing industry.

There are many different variations of hydraulic presses, which is one of their benefits. Many manufacturers will allow you to customize the configuration of your hydraulic press. You can choose from single or multi-station presses, where the die and punch are inside the table. You can also customize the length and fold of your hydraulic press, changing the shape of the die and the type of fluid that is used to press your materials. These customizations will make your hydraulic press machine as unique as the objects it crushes.

Hydraulic Press Machine

Before you begin working on your hydraulic press, you should make sure that you follow all safety guidelines. First, you should never try to overhaul the machine while it is in operation. If you find an abnormality, you should try to eliminate it. You should also make sure that you’re not exceeding the maximum stroke of your slider and the minimum height of the mold you are working on. Finally, make sure that all electrical equipment is grounded properly. This is to ensure that you don’t get electrocuted or hurt yourself with electrical shocks.

The most important thing to consider when choosing a hydraulic press machine is the amount of pressure you’ll need to exert on the object. The heavier the die, the more you need to use a double-acting hydraulic press. The double-action version offers more lifting power and will keep fixtures in place. A single-acting hydraulic press will be sufficient in most cases. If you need to use a hydraulic press in an extremely small space, you’ll want to choose a single-acting hydraulic press.

Besides safety features, a hydraulic press also has a safety valve. When the ram reaches a certain pressure, it activates the valve and reverses its pressure. This prevents the press from overheating. It is important to avoid overloading the hydraulic press during the primary maintenance phase. If this happens, you should shut down the power source immediately. If the pressure is too high, it will cause adverse effects. If you don’t do this, you’ll risk injuring yourself or damaging the machine.

A hydraulic press has a simple structure. The parts are connected to one another using a pipe. The two-cylinder hydraulic press consists of a power pack unit. This unit is located between the two cylinders. The power pack unit includes an oil breather and a level indicator. It also has a flexible coupling and an electric motor. It has an internal and external piping system. The hydraulic press is powered by a single electric motor.

Different Variations of Hydraulic Press Machine

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Important Machine Tools & Their Applications

With rising technological development, companies need various machine tools and equipment to meet rising demands. If you are into the manufacturing business, you should know which machine tools are used in the industry to ensure that your products are keeping up with the market trends and save time and money in the production process. Learn about the various machine tools and their applications to make an informed choice.

Top 5 Machine Tools & Their Applications!

Degree Cutting Bandsaw

Degree cutting bandsaw helps to cut a variety of materials. The versatility of the bandsaw enables the businesses to give hard materials the desired shape and structure. The best thing about a degree cutting bandsaw is that it caters to a wide range of material. Moreover, they are equipped with many accessories to help businesses cater to a variety of projects with efficiency.

Bandsaw-Machine

With a bandsaw, you can focus on creativity and accuracy. Depending on the flexibility of the degree cutting bandsaw, you can use this tool in industries such as wood, steel, automotive, construction, and several other industries.

Sheet Folding Machine

Sheet folding machines assist you in curving and folding different materials to achieve the desired outcome. In the metal industry, manufacturers are required to bend metal sheets at an angle to achieve the desired result. Sheet folding machines uses tension and compression to create a sophisticated product. Additionally, the machine enables the manufacturers to set-up multiple parts that are otherwise hard to work with.

sheet-folding-machine

Sheet folding machines offer businesses an innovative opportunity to mold the raw materials into sophisticated products as per their needs. These machines are popular since they can be customized with different accessories and cater to the needs of various industries.

Pipe Bending Machine

Pipe bending machines help in bending pipes and tubes of different materials. Industries such as automotive, plumbing, architecture, and others consistently use the pipe bending machine for curving pipes and other industrial purposes. Whether you are working on bending a small piece of pipe or a large one, this equipment works perfectly without using any high-level energy or force. If you are looking for an ergonomic solution for bending hard material pipes such as steel, aluminium, or others, then a pipe bending machine is the ideal solution.

manual-hydraulic-pipe-bending-machine

Surface Grinding Machine

A surface grinding machine is an equipment that helps to produce a smooth finish on metallic or nonmetallic materials. Often times, surfaces such as steel, aluminium, granite, and others require an even finish and include removing excess material. The even finish material is then polished to achieve the desired outcome.

The surface grinding machine helps manufacturers achieve dimension and high-surface quality. Surface grinding machine is compatible with various materials you can expect an incredible degree of precision. You will find that surface grinder is available in automatic and semi-automatic versions to meet all your finishing needs.

Hydraulic Press Machine

The hydraulic press machine is the staple of the manufacturing industry. With the advent of this versatile tool, you can turn metallic objects into sheets of metals. You can use the machine for sheet manufacturing, deep drawing, punching, forming, molding, and others.

hydraulic-press-machine

If you are looking for a reliable and cost-effective solution to help you mold the most complex parts, a hydraulic press machine is an ideal solution for your business.

The Final Word

While these machines have found widespread use in almost every industry vertical, it helps to learn whether they are suitable for your business. To ensure that you make the right decision, you can consult with an industry expert. They have the knowledge and the expertise to guide you through the process and suggest an appropriate solution.

important-machine-tools-their-applications

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Benefits Of Different Machine Tools

Angle cutting machines are used for industrial purposes as it has different advantages. The major advantage that the machine offers is that it is versatile and flexible as well. The beneficial equipment makes the metal/material cutting and shaping accessible and even no replacing of the tool is required. Industries use this machine because of the ability that it acquires, which is that machine can finely cut down the metals and materials in unique shapes. As the angle cutting machine has different advantages, one can definitely see the utilization of the equipment in industries where industrial instruments, metal auto parts, kitchen appliances and various other machines which require angle cutting.

DIFFERENT ADVANTAGES THAT HYDRAULIC PRESS BRAKE OFFERS

One of the major advantages that the hydraulic press brake machine offers is that the machine supplies a huge pressure in every direction so that the quality of the final product is great. Another advantage of the hydraulic press brake, which is preferable by the industries is that the machine is adaptive and easy to operate. There are different roles like cutting, bending and spreading of the sheets which can be easily executed by the machine. Another benefit is, the machinery’s design is with the simple structure the machine can bend and cut down a mass amount of materials/metals at a particular time.

hydraulic-press

CHAMFERING MACHINE BENEFITS

There are major benefits that can be obtained from using the Chamfering machine is that labouring is not required when one can use the Chamfering machine instead of hard work. The cycle of the chamfering machine works rapidly so that the procedure of cutting down the edges of large material/metals like glass, wooden furniture and many more, in a shorter period of time. With the sturdy design of the equipment, the machine can be a reliable source for shaping materials for many years. The machine is preferable by various industries as it has the ability to reduce the labour work-load and can give the fine quality cutting of metals and materials.

chamfer-machine

INDUSTRIAL BENEFITS PRESS BRAKE MACHINE

Press brake machines hold different industrial benefits such as the easy operative system and also less labour load consuming factor. One of the major benefits of the press brake machine is that it includes a high-tech feature that makes the operator of the machine arrange bends conveniently and the machine also helps the operator to produce the item according to the user’s demand. As the machine also offers a flexible system, the brake present in the machine enables the operative system of the machine to handle the machine, so that it performs various operations with ease and error-free.

IRONWORKER MACHINES BENEFICIAL EQUIPMENT FOR INDUSTRIES

The Ironworker machines are considered as one of the valuable machines used in different metal/ material fabrication industries and mills. The machines are basically easy to work with and can execute several tasks for the industries. The benefit of using an ironworker machine is that it is used for notching iron and steel plates. The Ironworkers are made from the shearing services that can be used to cut down different materials with thickness and width. As a matter of fact, the ironworkers can execute processes like punching metals like iron and steel. Therefore industries prefer using the machine for types of operation that can be executed by the ironworker machines.

iron-work

As industries use machines for different operations in order to produce the best outcome possible, hence these machines are a great help for material and metal processing industries. With the above-mentioned benefits of different machine tools, any industry can improve the production quality for sure.

benefits-of-different-machine-tools

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All You Need to Know About Hydraulic Press

A hydraulic press is an important piece of machinery that finds numerous application in industries. It makes use of the hydraulic cylinder to generate compressive force to perform the operation. The machine consists of a plate where the workpiece is placed for sample preparation. It also has a piston that functions as a pump to impart the mechanical force of moderate magnitude to the small area of the sample. For larger force magnitude applications, it is recommended to use pistons of greater diameter. The press operates on the principle of pascal’s law that states that when pressure is applied to a confined fluid, the pressure change occurs throughout the entire fluid. The major application of hydraulic press includes molding, blanking, punching, forging, deep drawing, and metal forming operations.

Structure of Hydraulic Press

The hydraulic presses are categorized into two types as per the direction of force, vertical and horizontal hydraulic presses. Usually, the presses have a vertical structure except for the few like the one used in extrusion that has a horizontal structure.

A hydraulic press structure can include two/four/eight columns, welding frame, and multi layered steel strip winding frame types. C-frame is mostly observed in medium and small vertical hydraulic presses. It is open on the three sides and is pretty convenient to handle.

HYDRAULIC PRESS BRAKE

A vertical transmission four column-free forging hydraulic press has the oil cylinder fixed on its upper beam with the plunger being rigidly attached to the movable beam. The vertical column provides a guiding path to the movable beam and moves in the upward and downward direction due to the pressure of working fluid. Hydraulic presses also consist workbench connected to the beam in its structure that reciprocates. Under the movable beam and worktable are installed, upper anvil and lower anvil. The frame comprising upper and lower beams & columns experiences most of the working force.

Advantages of Hydraulic Press

Hydraulic presses have many advantages over the other machinery for the given specified application. Some of them are:

·    The items manufactured using hydraulic press are 20%-40% lighter than the stamping parts. Hence, this procedure is widely preferred in automobile applications to produce parts like engine and radiator bracket.
·    The parts manufactured with hydraulic presses have increased fatigue strength. The rigidity of such products is also observed to increase that differs with the vertical and horizontal working direction of the machine.
·    The production cost associated with the hydraulic press is considerably lower than other machines for the same application.
·    Lesser amount of material is required to manufacture any part in the hydraulic press.
·    Hydraulic press is offered in different design or models that make it applicable for a vast array of applications.
·    The ram stroke of the machine is a very smooth one due to the hydraulic principle employed. Hence, at any point of the ram travel, tonnage can be achieved.

The Bottom Line: Yash Machine Tools supplies high-quality machines that are laced with all the modern-day technology devices. These machines have good workability and increase the overall efficiency in the industries where they are employed. Hydraulic press supplied by Yash Machine Tools is of the finest quality and have several advantages over other machines that justify its preference for wide applications.

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Application of Press Brakes in Railway Industry Fabrication Processes

Nature of railway operations

This industry is one of the oldest and most relied industries in transportation of cargo and people. The use of sheet metal in this sector spans many centuries when trains were powered by steam to the present day magnetic levitation trains.

Press brakes are used in this industry to manufacture a wide range of structures used in trains and other components. Most corporations have central and regional shops dedicated to continuous production of components used and in maintenance.

This industry depends on large heavy duty press brakes to form most of the bends. These machines are long, hydraulic or pneumatic operated and specially designed to handle both small and large gauge materials.

Critical quality and cost in railway fabrications

To achieve high quality train cabins and other structures, good press brake need to be used. The equipments have structure with high mechanical strength and rigidity in order to withstand heavy compressive forces.

The effective manufacturing and production of specially formed sheet requires the use of this machine. They perform bending operations fast, reliably and cost effectively. The devices used must allow for great variability when bending in order to make different shapes using one machine tool. This reduces the capital and operation costs.

CNC controlled types are also utilized to achieve precision and accuracy when positioning and bending to specified angles. Hydraulic operated ones are fitted with computerized control modules to run the whole system.

The back gauge is specially designed from cast iron and is long to ensure adequate positioning. The tool has advanced clamping and hydraulic system to increase the speed of cutting. They also have large throat and back gauge to hold and curve large pieces of up to 40mm thickness.

Manufacturing steel and aluminum to develop rail freight cars

When manufacturing train cabins; long and heavy gauge materials that require long dies and punches are used. The machines used are therefore large, long and with high strength parts.

These machines are used to make the outer casing for most train cabins. Rail freight cars that transport goods are fabricated with steel. These contain corrugated sheet which are curved using the press brakes.

Manufacturing steel and aluminum to develop rail freight cars

For the passage freight cars, there is an increasing use of aluminum to manufacture the body since they are lighter, aesthetic, withstands corrosion and are more durable (+30 years). These are extruded, cut, folded and used to make the structure. They use less welding when compared to steel types. Currently, both steel and aluminum rail cabin use these folding devices to achieve a variety of shapes that are assembled to for the final cabin.

Containerization in the rail industryContainerization in the rail industry

With increasing need to pack products in enclosed spaces, there is a rise in special containers used to store electronics, perishable goods and other materials. Most rail containers are rectangular shaped or cylindrical (for liquid materials). The manufacturing and repair of these containers require the use of press brakes to fold and shape the metal plate before welding.

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List of Manufacturing Industries Which Depend in Hydraulic Mechanism

Why Hydraulics is considered better mechanics?

According to Pascal’s Law “Pressure Exerted on a fluid is distributed equally through the fluid” and this is the basic definition of hydraulics. This method is applied in different ranges of equipments to handle small to heavy duty operations and it can be found from car brakes to machining tools. Though they are simple in operational aspects, yet their applications are found to be effective due to the work force or pressure is distributed equally with the help of suitable fluid.

Demand Focus with effect from Growing Automobile Sectors

With the auto industry coming back with a bang in spite of recession, there has been considerable demand for the products based on above principle, especially tooling and mechanical components. Reports suggest tremendous turn over for this industry.

Mobile Hydraulic Equipments

Used in Agricultural tractors, earthmoving devices, material handling apparatus, rail equipments, road construction devices, rigs used for drilling,

Marine

Applied in the Preparation of vessels, making of fishing boats, equipments used for naval purposes, etc

Aerospace

Used in Transmission equipment, rudder control, aero planes, rockets, spaceships, etc

Estimated Demand of Hydraulic 1995-96   Rs 595- crores

Domestic Production                                      Rs 450-Crores

Imports                                                               Rs 145-Crores

Demand Projection

1995-2001

Requirement Areas 1995/96 1997/98 1999/2000 2000/2001
Domestic 450 495 545 595
Production 145 165 180 195
Total 595 660 725 790

Sheet Metal Hydraulic Equipments

Sheet metal works are done in different forms and the presence of pressure distribution technology is considered important to deliver the pressure in equal proportion on the work material. Industries including forging, aerospace, mobile equipment, marine are some of the prominent ones in the list that depends a large on this mechanism. Though the kind of device differs the working principle remains the same.

Press Apparatus using Fluid Technology

Press is considered to be one of the most important devices in sheet metal works. It is applied for deep drawing operations, punching, creating rivets, stamping, pressing and compacting. This machine is specially created to carryout sheet metal work and stays ideal for continuous production. Forging industry makes use of this to perform varieties of operations including the following,

Press Apparatus using Fluid Technology

Metal Forging Manufacturing

Forging is of four main types such as die forging, cold, open die and seamless rolled ring forging. The role of press is considered applicable for metal forging and preferably close die.

Metal Forging Manufacturing

How it works for close die forging?

  • The press equipment helps to provide the required force to the work material wherein it allows the tool to do the forging part. It is considered as one of the prominent applications done with the assistance of hydraulic press apparatus.
  • The force is applied from above and makes the Ram and die in the upper portion to move towards the work material.
  • Continuous pressure is distributed equally over the material.

Hydraulic press forging

  • The mold closes and helps to complete the forging process.
  • The continuous mechanism will make the material deform throughout in uniform manner with impressions created by the pressing equipment.
  • Die forging products can be produced continuously using this versatile device as it is designed with excellent load capacities.

Conclusion

There has been considerable preference given by industries for hydraulic machines. Yash Machine Tools is the right place to find machining components equipped with the above technology. Visit us and get the one that suits your expectation.

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Find out the Economic Options of Machining Possible with Press Brake Varieties

Why press brakes are required in many engineering industries?

A press brake is a high performing and flexible machining component applied to bend metal plates and sheets. It works on the basis of compatibility made between the punch angle and the punch tip radius and above all the force applied for punching the metal work piece.

Different types of press brakes available today?

Hydraulic operated and power operated mechanical press brakes are the two major types of press available since the inception of press brakes. However, with the challenged faced in machining components in different industries press brakes are designed with customized options to meet the machining requirements conveniently.

Press Brake Models Offered By Yash Machine Tools

Buying a machining tool requires good understanding of machine types and its operation modes. Yash Tools will remain a reliable gateway to find a suitable press brake for industrial requirements.

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Yash Machine Tools are expertise suppliers of India made and imported workshop machineries.

Hydraulic Press Brake and its Merits

Hydraulic Press Brake works with hydraulic power and possesses good machining strength. This press variety is known for its stability and reliability. The most attractive advantage in working with hydraulic press is the safety means and less energy consumption.

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CNC Electrohydraulic Synchronous Press Brake- A new trend in press brake

It is a redefined model of hydraulic press where advanced proportional valves are equipped to make the machine work precisely. The deflection compensation table helps the operator to bring out machining with high precision.

Technical Excellence of CNC Press Brake

CNC press brake can be considered as the high end model as the machining operations can be programmed in advance and the work follows automatically. The possibilities of deflection in machining can be reduced to a great extent with CNC press.

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Machining Advantages with CNC Press Brake

CNC press brake offered by Yash Machine Tools is equipped with E200 controls and hence, the machine can be preferred for efficient production. The presence of variable frequency motor is an added advantage for the operator to get accurate positioning of the work piece material.

How about finding a customized press device?

Press device are also made based on customized options. Yash Machine Tools welcome such requests from its clients and offer the best press brake model with well embedded features.

Find out the press components offered by Yash Machine tools

Yash Machine Tools supplies Hydraulic, CNC and Electrohydraulic Press brake models. The machineries supplied by them stay best in quality, strong in strength and reliable for long term industrial applications.

List of economic machining options possible with press device

Press Brakes available with exchangeable dies are considered the best machinery for industrial applications. Every die model such as v-die, offset die, hemming or beading die and many more dies offers different machining outcomes and hence, they are considered cost effective also.

Conclusion

Press Brakes can perform different shaping operations and the best performance can be achieved in terms of applying the right die cut to the press.

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Does Press Brake Perform Variably with Specifications Preferred?

The Real Working Principle Expected with Press Brakes

Bending or shaping work piece metals can be done easily with the support of suitable machinery. Though bending and shaping equipments are available in different designs, every machine mechanism differs in terms of its respective shaping capability. For example, bending metal sheets of various thicknesses cannot be compromised with single machinery unless and until the equipment is customized for multiple bending options. A press brake device is one that is preferred for hassle free and precise bending of work piece metal sheets. It works with the help of force that is applied between the frames and the whole unit is mounted on a table with a movable beam in which the top frame is lined to. In a basic mechanical press brake the operation of bending is done by applying crank force. The other types of press apparatus such as pneumatic and hydraulic press are operated with air pressure and hydraulic oil respectively. The pneumatic and hydraulic types of press are preferred for their reliability, safety measures and low energy consumption. Especially, hydraulic mechanism is set to produce good rigidity to the work piece material.

HYDRAULIC PRESS BRAKE

How to Stick with Appropriate Specifications for Press Device?

Specifications are important features which should be analyzed in detailed in order to obtain production advantages in industries. For accurate bending needs, finding a press with graphical user interface options will stay a suitable choice. Moreover, press device embedded with computer technology remains a great resource that creates reliable source to organise the bending dimension and sequence. This enhanced technology also allows the technician to keep good control over the machinery operations and thus paves way for balancing the pressure imported on the device. Bending requisites differ according to the type of work piece material selected; hence, specifications concerning bending can be managed in terms of choosing the type of brakes that is endowed with the machinery. A hydraulic press will remain a suitable option to apply various types of brakes. Selecting the type of brake in accordance with the type of material to be handled will protect the machinery from technical issues and many advantages such as flexible maintenance, long term usage with undisturbed precision, and many more.

Why should Investors get Quote from Manufacturers before Placing Purchase order for Press Apparatus?

  • Getting quote from manufacturers before investing over machinery is a brilliant idea that helps you save more money.
  • With the help of online interaction, consumers can search for manufacturing companies that produces and supplies work shop machinery.
  • Quotations help you to compare pricing, specifications and reviews to make use of complete advantages in a hassle free way thus leave scope for definite purchase order.
  • Similarly, when it comes to buying press brake it is always better to be prepared with the industrial specifications in order to bring suitable equipment.
  • A clear way of explanation to the manufacturer will help the manufacturer to customize the machinery.

Conclusion
Press apparatus is a wonderful device to invest for sheet metal bending requisites. Investing on suitable brake that matches all the industrial needs is an added advantage to keep the machinery work for long term.

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Information on Different Types of Press Brakes [INFOGRAPH]

A Press brake is an essential machine tool expended for sheet bending and cutting metals in different shapes. Get detailed information about the types of press brake including hydraulic press brakes, CNC press brake, and CNC electro hydraulic synchronous press.

This infograph illustrates all the major types of press brakes to simplify the need of required press brakes for your industry. For more information about the press brake, you may visit – http://www.yashmachine.com/press-brake/

Information on Different Types of Press Brakes [INFOGRAPH]

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Which One is Best from Different Press Brakes for Your Industrial Requirement?

CNC Press BrakeA Press brake is an indispensable machine tool used for sheet bending and cutting metals in different shapes. With the help of a die the sheet can be molded and shaped into various forms. These machines are available in various sizes to bend sheets of different sizes. They are found in almost all industrial units.

Metals like brass, steel, aluminium, copper, tin etc. can be bent and shaped with press brakes. These are used for making objects like metal enclosures, frames, plates, cabinets etc.

Many different types of press brakes are available like;

Manual Press Brakes Before the invention of more advanced press brakes, manual press brakes were the only machines for bending metal sheets. Force is applied with a screw for bending the metal sheet.

Mechanical Press Brakes An electric motor and a flywheel are used to apply force. Dies and machinery used by these machines are more costly. The electric motor powers the flywheel which in turn powers the crank mechanism. This moves the ram to bend the metal sheet.

Hydraulic Press Brakes– These work with the pressure exerted by the hydraulic liquid or oil. They are extra flexible, have high capacity, are more durable and efficient. These are very easy to use and maintenance cost is low.

Hydraulic press brakes do not vibrate and the products made are of high quality. These machines consume less power and the risk factor is low. Compared to mechanical press brakes these are more efficient. You can easily adjust the speed according to the requirement.

Pneumatic Press Brakes – A compressor is used to supply air power for bending the metal sheets. This is used for jobs where less pressure is needed. These press brakes are easy to use.

CNC Press brake – These metal folding machines are very fast and use advanced technology. Their controls are computer based so the instructions can be pre set.

Using these machines the production increases and the fabricated product is accurate and unfailing. While duplicating the metal folds exact accuracy is maintained. The fold in the last piece will be just the same as in the first piece. These machines are cost efficient since wastage is minimum. Large number of equipments can be made fast maintaining exact accuracy.

CNC Electro Hydraulic Synchronous Press

This press brake uses advanced technology and is controlled by hydraulic and computer. It works with the help of coordinated hydraulic cylinders. The hydraulic cylinders are controlled with the proportional valve and the machine works synchronously, continually and precisely. To attain the desired pressure to form the metal these machines use electric motor as well as hydraulic cylinders.

As these press brakes are controlled by computers, the products made with them are accurate up to a fraction of a millimeter. The computer can calculate and control the pressure required for bending the metal. These are smooth to operate, are safe and use less energy.

Conclusion

Different types of press brakes are being used widely in the industries to cut and mould metals into various shapes. For making small boxes from metals like brass or aluminium, press brakes operated by hand are used. For more difficult jobs large industrial machines are used depending on the industrial requirement. Different Press brakes are used in different industrial environment, so you can select the best one from above that suits your industrial needs utmost.

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