Category Archives: Sheet Metal Machine

Sheet Metal Machine and its Advantages

Sheet Metal Machines are generally used in various industrial sectors and applications. Several kinds of machinery are readily available such as CNC machines, pillar press, punch press, hydraulic, conveyor, disc type, and belt press. Some varieties run on electrical motors and are known as ‘automatic machines’ such as lathe, saw, and reciprocating saw. In addition to this, some varieties use steam pressure and are called ‘hydraulics’ such as annealing and forging press.

For various industrial applications, Sheet Metal Machines are designed to ensure the quality of products and meet exact requirements. To make heavy-duty and long-lasting products, experience and expertise are required in using various tools and power presses. It is necessary to invest in an excellent Sheet Metal Machine that can be used for heavy-duty work. You need a powerful power press to ensure smooth processing and accurate results.

Types of Bending by Sheet Metal Machine

A large variety of bending types is available in a Sheet Metal Machine and these include slanted edge, flat edge, embossed edge, lapped edge, beveled edge, rounded edge, perforated edge, slanted, and mitered edge, etc. These various types of bending allow different shapes and sizes of manufactured objects. The bending types also allow the users to produce the products according to the requirements.

Sheet Folding Machine

Advantages of Sheet Metal Machine

There are many advantages of using a Sheet Metal Machine. For instance, the process of making cans, bottles, jars, racks, and other such objects becomes fast and less costly. Apart from that, the products made by the Sheet Metal Machines are strong and durable. In addition to this, sheet metal machines help in increasing production efficiency.

Many manufacturers produce various types of sheet metal machines. For instance, some specialize in producing cans and bottles. One can purchase any type of machine that suits his requirements. While purchasing the equipment from the manufacturer, it is important to check the product quality and check with the customer services about the after-sales service and after the warranty period. Moreover, one should look for clear instructions and manuals that tell the user how to operate the machine and the steps to be taken in maintenance.

Where to Buy Sheet Metal Machine?

If you want to buy a Sheet Metal Machine, you can search on the internet and compare the rates and features of various types of machines. You can also purchase a new machine at optimum cost from a well-known manufacturer Yash Machine Tools a reputed company that offers excellent services.

Which Kind of Stitching Is Best With Bordering Machine?

Bordering machine is mainly used for border variety of functions such as quilting, bedding, etc. It is extremely suitable in numerous industries particularly in the manufacturing sector where edge and biding processes are vital to give precise finishing to manufactured articles. Although there may be several types of machinery to perform, edge or bordering processes, however, this is specially designed to work by the fixed frame to give the intended result. This machine is used in many of the following applications and so, it is essential to choose the best one which suits the requirements.

In general, Border working involves sewing or stitching edge or biding stitches around the fabric. It can be done using any variety of needles such as double point needles (DP), single point needles (SP), and needlepoint needles (LP). There are different types of needles and thus, they should be chosen with care to get the best results.

Bordering Machines

Applications of Bordering Machines

If you intend to sew delicate fabrics such as baby clothing, quilting, curtains, etc. then a big automatic machine will work better. It allows you to stitch in bulk and also has a good thread feed mechanism. It enables sewing continuous stitches without interruptions. It also has the special function of cutting thread to avoid messy seams.

Last but not least, you need to consider the stitching capacity of the bordering machine. If you are stitching heavier fabrics such as denim, leather, canvas, etc., then you need a bigger machine. On the other hand, if you are stitching thinner fabrics such as cotton or flannel, then you can make use of smaller machines. It simply depends on your requirement and requirements. Stitching machines should be bought based on the kind of stitches you intend to perform as well as your level of expertise.

How to Make a Tube Notcher?

The precision pipe notcher is a high-quality tool that works with an electric drill press. It can be used for both straight and compound notch angles and works with a variety of round cutters. The tubing notcher works with milling and hole saw bits. It is sturdy and comes with a steel frame to prevent damage. You can use the machine to cut different sizes of tubing and pipes. Then, just add an extra bit to get the job done.

The basic technique for a tube notch is to lay up the tube and mark the centerline and intersection points. The more accurate your marks are, the better your notch will fit. A negative angle of two to three degrees is good, depending on the curve you are trying to cut. For a tight curve, the angle is greater. The centerline should be parallel to the notch centerline. A centerline Finder will help you find the centerline.

The basic way to make a tube notch starts with laying up the tube and marking the intersection points and centerline. The centerline of the tube should be marked as well as the point where the two intersect. The more accurate the marks, the better the notch will fit. Always mark on the obtuse angle side, so you can use a Centerline Finder to help with your measurement. When you have marked the centerline, you are ready to start notching the tube.

Tube Notcher

When notching tubes, a notching machine is the best choice. Notching machines are used to cut tubing in a square shape. This allows you to visualize the right angle for the notch. A negative angle means a notch will fit tightly, while a 0 degree angle indicates a gap between the tubes. A tube notcher should also be sharp enough to protect the operator’s hands from any abrasive material.

To make a tube notch, you should lay the tube in a flat position. You should temporarily secure the tube to avoid any accidents. You should also mark the centerline and intersection points before notching. An accurate notch will fit properly and fit the tube as closely as possible. For a more accurate notch, you should use a Centerline Finder to ensure that it is not too narrow or too wide. If the angle is too narrow, the notch will be too long.

The basic tube notch can be made by laying up the tube in a horizontal position and marking the centerline and intersecting points. This is an important step in notching, and a more precise mark will ensure that the notch fits perfectly. Whether the tube is joined with a pipe, a notching machine will provide the perfect notch. Yash Machine Tools offers the perfect choice for your needs!

Tube Notcher Specification

Advantages Related To Hydraulic Press Machine In Different Industries

A hydraulic press is a rotating machine press with a rotary hydraulic cylinder as its primary fluid. It employs the internal hydraulic equivalent of an electric spring and also was called a Bramah press following the discoverer, Joseph Bramah of England. He patented and manufactured this press for the first time in 1795. It is still used today by some of the best printing shops in the world.

Industrial Advantages Related to Hydraulic Press Machine

In addition to being used for sample preparation, many other industries make use of them. For instance, auto body shops use them for body panels. This is because the compressive force generated by the hydraulic press can be adjusted, depending on the quality and consistency of the auto body panel. This results in better workmanship. Furthermore, it makes it easier to apply the right amount of adhesive for perfect adhesion. Even oil companies make use of these hydraulic presses available today because it allows them to increase or decrease the viscosity of their oil samples.

Another industry where hydraulic press plays a major role is the mining industry. The pressure required by the hydraulic press to extract the rocks can be controlled and set at the level of choice by operators. It enables the workers to work safely around potentially dangerous conditions such as earth tremors, ground shifting, and flash floods. To extract the rocks with ease, two cylinders are available to choose from, one for dry drilling and one for wet drilling.

Hydraulic Press Machine

Presses are used in many different industries, including the cement industry. Hydraulic presses provide a better grip for workers when working with heavy material, and they do not wear any protective gear like hard hats. Moreover, the hydraulic press does not require a big starting motor because there is no electricity involved. Some of the common materials that need pressing are cement, gravel, stone, concrete, sand and the list goes on.

Components Related To Hydraulic Press Machine

The hydraulic press cylinder and the fitting which holds it are known as the piston fittings. They are designed to allow a compression force to be exerted on the materials that need pressing. The piston, fitted with a ring, a piston pin, and a few more components are then fitted into the cylinder. A rotary control valve or a diaphragm acts as a safety device for preventing excessive pressure from damaging the surrounding area.

How to Select the Right Hydraulic Pipe Bending Machine?

Hydraulic Pipe Bending Machine has got great fame among the tradesmen due to its capacity to tolerate high tension and high temperature. These are also very convenient machines for the handling of heavy section pipes with great ease of hand movements. These are specially designed to meet the bending needs of pipeline works. Mostly these are supplied with pre-stressed bending types for easy bending.

All these machines are connected in a specific way that they release the material during the process of bending by compressing spring or gas pressure. The machine can be operated either by pressing or by a hydraulic foot pedal. Hydraulic pipe bending machine comes with an automatic bend release knob and the unit can be used for both above and below the ground level.

Advantages related to Hydraulic Pipe Bending Machine

Many advantages are offered by the hydraulic pipe bending machine. These provide maximum capacity and allow for fast completion of the projects. It provides for an excellent quality of work at the lowest price. The Hydraulic bend process also provides for seamless flow of materials without much wastage and provides utmost protection to the environment. The tube industry for the past twenty years has benefited greatly from the high-quality machines that are manufactured by reliable companies.

These hydraulic pipe bending machines are very handy as well as economical. They come with simple user instructions that make it easy for users to operate them. Users with little knowledge can easily operate the machines and perform the desired tasks with high efficiency and speed. 

Hydraulic Pipe Bending Machine

Salient Features Related to Hydraulic Pipe Bending Machine

They are available with pre-stressed corner brackets, pre-bend release knob, and many other advanced features that add to their convenience and operational efficiency. The machines are designed in a way so that they can easily handle the toughest situation. This machine comes with automatic features that are capable of completing the task with high speed and accuracy.

Reasons to Choose Yash Machine Tools for Hydraulic Pipe Bending Machine

We at Yash Machine Tools ensure top-notch quality and performance of the machines that last for many years. As manufacturers, we also customize the machines to suit the specific requirements of different industries. You can visit us at https://www.yashmachine.com/ to find the hydraulic pipe bending machines that match your needs and budget. We offer you to read the latest information about these machines and the different types of bends available for them, as well as the prices of the same.

Important Machine Tools & Their Applications

With rising technological development, companies need various machine tools and equipment to meet rising demands. If you are into the manufacturing business, you should know which machine tools are used in the industry to ensure that your products are keeping up with the market trends and save time and money in the production process. Learn about the various machine tools and their applications to make an informed choice.

Top 5 Machine Tools & Their Applications!

Degree Cutting Bandsaw

Degree cutting bandsaw helps to cut a variety of materials. The versatility of the bandsaw enables the businesses to give hard materials the desired shape and structure. The best thing about a degree cutting bandsaw is that it caters to a wide range of material. Moreover, they are equipped with many accessories to help businesses cater to a variety of projects with efficiency.

Bandsaw-Machine

With a bandsaw, you can focus on creativity and accuracy. Depending on the flexibility of the degree cutting bandsaw, you can use this tool in industries such as wood, steel, automotive, construction, and several other industries.

Sheet Folding Machine

Sheet folding machines assist you in curving and folding different materials to achieve the desired outcome. In the metal industry, manufacturers are required to bend metal sheets at an angle to achieve the desired result. Sheet folding machines uses tension and compression to create a sophisticated product. Additionally, the machine enables the manufacturers to set-up multiple parts that are otherwise hard to work with.

sheet-folding-machine

Sheet folding machines offer businesses an innovative opportunity to mold the raw materials into sophisticated products as per their needs. These machines are popular since they can be customized with different accessories and cater to the needs of various industries.

Pipe Bending Machine

Pipe bending machines help in bending pipes and tubes of different materials. Industries such as automotive, plumbing, architecture, and others consistently use the pipe bending machine for curving pipes and other industrial purposes. Whether you are working on bending a small piece of pipe or a large one, this equipment works perfectly without using any high-level energy or force. If you are looking for an ergonomic solution for bending hard material pipes such as steel, aluminium, or others, then a pipe bending machine is the ideal solution.

manual-hydraulic-pipe-bending-machine

Surface Grinding Machine

A surface grinding machine is an equipment that helps to produce a smooth finish on metallic or nonmetallic materials. Often times, surfaces such as steel, aluminium, granite, and others require an even finish and include removing excess material. The even finish material is then polished to achieve the desired outcome.

The surface grinding machine helps manufacturers achieve dimension and high-surface quality. Surface grinding machine is compatible with various materials you can expect an incredible degree of precision. You will find that surface grinder is available in automatic and semi-automatic versions to meet all your finishing needs.

Hydraulic Press Machine

The hydraulic press machine is the staple of the manufacturing industry. With the advent of this versatile tool, you can turn metallic objects into sheets of metals. You can use the machine for sheet manufacturing, deep drawing, punching, forming, molding, and others.

hydraulic-press-machine

If you are looking for a reliable and cost-effective solution to help you mold the most complex parts, a hydraulic press machine is an ideal solution for your business.

The Final Word

While these machines have found widespread use in almost every industry vertical, it helps to learn whether they are suitable for your business. To ensure that you make the right decision, you can consult with an industry expert. They have the knowledge and the expertise to guide you through the process and suggest an appropriate solution.

important-machine-tools-their-applications

Benefits Of Different Machine Tools

Angle cutting machines are used for industrial purposes as it has different advantages. The major advantage that the machine offers is that it is versatile and flexible as well. The beneficial equipment makes the metal/material cutting and shaping accessible and even no replacing of the tool is required. Industries use this machine because of the ability that it acquires, which is that machine can finely cut down the metals and materials in unique shapes. As the angle cutting machine has different advantages, one can definitely see the utilization of the equipment in industries where industrial instruments, metal auto parts, kitchen appliances and various other machines which require angle cutting.

DIFFERENT ADVANTAGES THAT HYDRAULIC PRESS BRAKE OFFERS

One of the major advantages that the hydraulic press brake machine offers is that the machine supplies a huge pressure in every direction so that the quality of the final product is great. Another advantage of the hydraulic press brake, which is preferable by the industries is that the machine is adaptive and easy to operate. There are different roles like cutting, bending and spreading of the sheets which can be easily executed by the machine. Another benefit is, the machinery’s design is with the simple structure the machine can bend and cut down a mass amount of materials/metals at a particular time.

hydraulic-press

CHAMFERING MACHINE BENEFITS

There are major benefits that can be obtained from using the Chamfering machine is that labouring is not required when one can use the Chamfering machine instead of hard work. The cycle of the chamfering machine works rapidly so that the procedure of cutting down the edges of large material/metals like glass, wooden furniture and many more, in a shorter period of time. With the sturdy design of the equipment, the machine can be a reliable source for shaping materials for many years. The machine is preferable by various industries as it has the ability to reduce the labour work-load and can give the fine quality cutting of metals and materials.

chamfer-machine

INDUSTRIAL BENEFITS PRESS BRAKE MACHINE

Press brake machines hold different industrial benefits such as the easy operative system and also less labour load consuming factor. One of the major benefits of the press brake machine is that it includes a high-tech feature that makes the operator of the machine arrange bends conveniently and the machine also helps the operator to produce the item according to the user’s demand. As the machine also offers a flexible system, the brake present in the machine enables the operative system of the machine to handle the machine, so that it performs various operations with ease and error-free.

IRONWORKER MACHINES BENEFICIAL EQUIPMENT FOR INDUSTRIES

The Ironworker machines are considered as one of the valuable machines used in different metal/ material fabrication industries and mills. The machines are basically easy to work with and can execute several tasks for the industries. The benefit of using an ironworker machine is that it is used for notching iron and steel plates. The Ironworkers are made from the shearing services that can be used to cut down different materials with thickness and width. As a matter of fact, the ironworkers can execute processes like punching metals like iron and steel. Therefore industries prefer using the machine for types of operation that can be executed by the ironworker machines.

iron-work

As industries use machines for different operations in order to produce the best outcome possible, hence these machines are a great help for material and metal processing industries. With the above-mentioned benefits of different machine tools, any industry can improve the production quality for sure.

benefits-of-different-machine-tools

Iron Worker – One Machine for Multiple Uses

An ironworker is possibly a universal instrument for a metal-worker and, therefore, synonymous with its affordability, is certainly considered among the first machines a metal workshop will own.

It is a multipurpose machine that can handle various tasks. These machines do the work of punching, shearing, and notching. Their size and capacity differ and are available as systems with one or two operators.

What is an Ironworker?

Ironworker Machine is a category of tool that offers a mechanical advantage by performing multiple tasks like punching, shearing, shaping, or bending and cutting out metal by pulling a lever or pushing a button. With these tools, you can execute these operations quite simply without using a drill or an abrasive-cutting tool.

iron-worker

Industrial Applications of an Ironworker

Punching

Punching occurs when a hardened punch is passed through a material to form a hole. Punched holes are usually round; however, it form can be square, oblong, or custom-shaped, depending on the punch or die’s shape. The size of the hole and the punch will be the same. Punching comprises of 3 elements that are added to the standard Ironworker; Punch, Stripper and Die.

Punch: It is mounted to the Ram of an Ironworker. A punch is a solid form of tool steel that can tolerate the tons of force needed to push it through stainless steel or aluminum and steel plates.

Stripper: The stripper is the device that holds down the material to be punched.

Die: This is the tool in which the punch is inserted into before it can be used to force a punch into any materials.

Angle Shearing

An ironworker also includes shearing function. In the case, the angle shearing will deliver a distortion-free and burr-free shear cut to mild steel angle material into any dimension.

Bar Shearing

An ironworker is equipped with a shear blade that cuts the metal sheet or plate into any given dimension. A metal plate is placed in-between 2 blades and is held in place by a mechanical device named a hold-down, which securely holds the material before the scissor-like act of the shearing blade.

Notching

Notching is a cutting procedure by which small pieces of metals are taken out to provide relief for molding or other needs. The process is also called “coping” when it involves shaped material like tubes. Many machines are solely designed for this purpose but ironworker provides the benefits of performing this task along with several others.

Plate Shearing

The shearing function of an Ironworker machine works in different ways. Just like a bar shear, plate shearing also involves cutting a sheet metal using shearing force to produce straight-line cuts.

Iron-Worker-One-Machine-for-Multiple-Uses

The Demand of Ironworker Machine in the Industry

Their suitability, adaptability, and function have made an ironworker machine an essential tool in lots of fabrication workshop. Ironworker machinery is a cost-saving substitute for other equipment for a variety of reasons.

It is more cost-effective to buy an Ironworking Machine than the three separate machines that it replaces. Metal fabricators also use an ironworker as it saves money because they take up less space, operate faster, and can save time consumption also.

Ironworker’s advantage makes it ideal for both smaller businesses with fewer employees and for busy operations that need all possible productivity advantages. For fabricators of all sizes, an ironworker machine may be a precious asset that delivers benefits for both the short and long term.

The Demand of Sheet Metal Machines in Gulf Countries

Sheet metal machines are devices used to cut, drill, press and mold the hard metals into specific forms. Metals like Aluminium, steel, copper, iron, brass or nickel required to be forged into sheets before they can be used in an ample way.

There are seven Arab states of the Persian Gulf which are Bahrain, Iraq, Oman, Saudi Arabia, Kuwait, Qatar and the United Arab Emirates.

Scope of the Sheet Metal Industry in Gulf Countries

United Arab Emirates Any nation needs the metal industry in full working force for success and progress. Better infrastructure and an established economy need this industry to flourish.

UAE is also expecting to observe an increase in the steel industry by 30% in 2021. However, the demand for steel products remains the same but the ongoing construction projects estimated till 2026 amid fluctuations keep this segment going forward.

The metal industry has a promising forecast for the future. The steel industry by 2022 is bound to reach a market value of US $ 4 billion.

HYDRAULIC PRESS BRAKE

Bahrain has been emerging as the world’s second-largest exporter of aluminum wire since 2012. However, there was a downfall in between but it has regained its place and is the second-largest aluminum smelter in the Middle East. Bahrain ranks 46th out of 189 countries in ease of doing business. On top of it, its strategic location in the gulf can be advantageous to its industries.

Iraq This country has gone through massive destruction during recent years. So to rebuild a nation proper infrastructure is required. The country is heavily dependent on the metal industry for various such works. The total steel consumption was around 3.2 million tonnes recorded in 2018.

The same trend is with Oman. The overall demand estimated is approximately 2 million tonnes by 2020. Accounting to major infrastructure works and economic diversifies the nation’s dependence on metal has been increasing since the past few years and hence there is an increase in sheet metal machines.

Inference for Steel Metal Machines

From the above-mentioned paragraphs about the demand for metal in all of the nations in the gulf, it is clearly observed that there is a potential market for these machines. Maybe it natural occurring metal or importing from some other nation, it has been established that there is the demand for metals for construction or some other industries. Steel metal machines are used to provide a workable format to the metals. It helps to cut, drill and mould into a specific shape. So a huge presence of metal I or construction/ real estate industry there will be a requirement for these machineries.

According to a report of Worldsteel data, in 2017 the Middle East crude steel production substantially increased by 11.8%. Iran is another nation in the queue of producing an ace quantity of steel. These nations will thus heavily depend on the machines in order to supply them to the nations in whichever form they want.

Sheet Metal Machines that Impacts Your Operations

To ensure and to project profitable operation strategies, it’s important to have right layout of the Sheet Metal Machine and choosing the right strategic partner.
There are various types of Sheet Metal Equipment that are being used in the industry. Each machine type has its specific use for respective type of work.
Below are few listed Machine types:

  • Power Press
  • Hydraulic Press
  • Iron Worker
  • Plate Rolling
  • Section Rolling
  • Hydraulic Pipe Bending
  • Notcher
  • Bordering M/C
  • Horizontal Bending Press
  • Folding M/C

Evolutions of Sheet Metal Machinery
As it is understood that the metal working industry employ extensive class of sheet metal equipment targeted to specific work. Its consistent evolution since last more than hundreds of years has made it possible to architect and gives metal the most complex and innovative shapes.
It has also made it feasible and viable to reduce the manual work efforts and also increased the accuracy. New technologies has also been introduced that level up the production ratio and reduced waste material that saves lot of cost to the organisation.
Impact of good layout of your Sheet Metal Equipment
In today’s era of high operation costs which also includes immense investments in machinery cost and wages of employees, it’s important that each resource be it human resource or work equipment are used effectively and efficiently.
Having efficient and properly allocated shop and machine layout helps reduce lot of time over a specific work and will end up being cost effective too. Certainly a complete change over for machine and shop layout is not needed, we need to find out specific solutions:

  • Allocating smaller sheet metal work area for definite operation.
  • Replacing older machine with new one.
  • Timely maintenance of the machine.
  • Customized designed machine for specific operation.

These factors will increase production, turnover ratio, reduces cost and saves time.
In yesteryears, machines required more man-power to operate and finish the work as there were much simpler machines. Now a days, Sheet Metal Machine Manufacturers are designing and developing machines which can be operated and handled by one person. Today, semi and fully automated sheet metal machines are available.
It is also important to determine and analyse the cost of new machinery and equipment that justifies the volume and type of work. It is desirable to consider whether new machinery that is being planned to purchase would be large or adequate enough to impact your operations.
It is important to get the right designing assistance and support for specific machines.
Brief of designing and optimizing various machines

It’s important to accurately calculate cutting force of the Power Press, as it will be required to cut the desired material.

CNC Press Brake
There are several considerable aspect to construct right machine like designing of punch, design of die block thickness, cutting force calculation, gear design, design of pinion shaft and gear shaft.
Henceforth, various and consistent modifications and developments are possible as per the requirement.

It’s vital to look and check for right parts for the proposed set up that will be modelled the required manufacturing of Hydraulic Press Machine, like, support structure which is an assembly of frame and bed, die which is an integral part of process to architect needed shape. Plunger and Hydraulic Cylinder are the main functions to check for.

There are various challenges to design and structure this machine. The winning design of Iron Worker Machine would be simplest with minimal materials. Several types of specific equipment are available today in the market. Choose the one which are best suited for your business and work.

These days, thicker plates of 6 and 7 inches are formed with plate rolls. Certainly, it has fixed geometry system of plate rolls that would have three to four rolls. This system arrangement is quite simple and efficient yet it leaves behind the unbent flat as plates are getting thicker.

If the structure of the particular equipment is carefully reviewed, it can high tool cost and wear and saves money like Bending Radii, Part Length, Depth of Form, Wide Sections. One also needs to check factors responsible for dimensional variations like Tooling Wear, Machine Deflation, Thickness, Machine Deflation and more.
There are so many machine layouts that meets your exact needs and requirement that will impact your operations and process and level up for better growth and success.
Whether you are a large industrial Plant or Small, if you are targeting globally or domestically, we have an excellent history of supplying extensive range can supplies wide range of Sheet Metal Machines and other equipment tools too. We believe in providing complete customer guarantee.