Category Archives: Lathe Machine

The Secret behind the Exponential Growth of Machine Tools Industry

Unlike other manufacturing industries whose progress has been slow and gradual, the machine tools industry has developed in an amazing trend that had not been anticipated. The last 10 years has seen a huge jump from low production and sales to very high levels of development globally. Technological advancements coupled with government’s policy have been major contributors to this advanced technology and the trend is bound to grow more as innovation also develops.

Contributors to High Performance

Development of numerical control systems and integration of computers into this sector has been a major driver in manufacturing and sales of machine tools. Manufacturers upgrading their production systems have created a heavy demand-pull for computerized machine tools, which are far more efficient than analogue machines and can deliver products faster while maintaining high quality.

computerized machine tools

Flexibility

Earlier on machine tools used to handle only one process at a time but with the computerized systems it has become possible for several processes to be combined. This has provided for higher flexibility and plant productivity.

The two main classes of the machine tools are the chip making machines and the metal forming machines. The chip making types produce items like bearings and lead ways requiring very high stability and accuracy. While the forming types handle processes such as forging, pressing, drilling, ending and shearing. Great advancements have been on the chip making types due to computerization.

Stability

The very high demands on the stability of the frames and extremely accurate measurements have been a major breakthrough in the machine tools industry. This is very crucial especially in the components making such as bearings and gears used in various machines.

machine tools

Positioning Accuracy

The positioning of the work piece on the machine is an important indicator of the final quality of the product. It is important to note that maintaining the piece stable in the presence of cutting forces, drive torques, and machine vibrations has also been a major factor in advancement of machine tools industry.

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Lead ways movement

Other machine components and their movement apart from the work piece during operation is another secret that has promoted these equipments. It is worthy to note that accuracy of the leadways and precision of the mechanical systems have led to development of products very precise in construction and making production of very small components possible.

Drives

Motor technology has also changed with increasing innovation. Development of servomotors able to deliver both high speed and torque, as well as advanced gearing systems have made major contribution to the sky rocketing growth in the machine tools industry.

Ultramodern designing and controls

The control system runs the machine. It directs the tool as well as positioning of the work piece. Recent technology has incorporated pneumatic and hydraulic systems in CNC machines enabling greater power to be achieved as well as efficiency.

Transfer of computer generated design into the machine language stands out as the most important technology of the decade. This has highly benefitted the mass production industries of equipments such as in automobile parts.

Recalibration and resetting of the tool is now a non-issue and remaking of templates is not necessary. CNC lathes and milling equipments now accept programmed instructions and cut the work piece with minimal human intervention.

Attainment of high speeds during manufacturing especially on the lathe machines has been a major step in manufacturing. This translates to faster work completion times and higher quality of product.

High Speed Machining – Up to What Extent Suits to Your Industry?

One great rule in the Manufacturing industry is that automation applied to an efficient operation magnifies the efficiency. High speed machining is one process that has magnified efficiency in the engineering and automation sectors and is a vital element in virtually any operation. Machining of complex and large numbers of pieces is now a success through high technology machine tools available in industry.

Lathes for Heavy Machining Requirements

Certain features are critical for heavy duty machining, as the work pieces are larger than the normal diameters. Greater load capacity is achieved with a spindle bore of 130mm and more and a sufficient bed width for the machine capacity.

  • The carriages are also sufficiently wide and there is transverse arrangement of the saddle, cross slide, and top slide.
  • The faceplates must be sufficiently wide to handle large components facing work.
  • Sufficiently powered induction motor for the spindle drive
  • Varying spindle speeds and presence of anti friction bearings.
  • Rigid tail stock and hardened sleeve as well as in built rotating centers for better stability of the machine during operation.

WM Series Heavy Duty Lathe Machine

The extra heavy-duty Pedestal type lathes are highly demanded in the heavy machining industry due to their versatility in handling large work pieces efficient machining. High-speed operation is achieved through more than 15 horse-powered motors while the spindles are dynamically balanced to produce precise machining and high quality surface finish.

Extra heavy duty lathes – Planner type is also suited for heavy industrial operations and produces a perfect finish due to high precision in application. Some important features include the hardened bed ways, hardened and ground headstock gears, high tensile hardened steel headstock and spindle. The motor output is up to 22 kilowatts for maximum power delivery.

WM Series Extra Heavy Duty Lathe Machine

Benefits of High Speed Machining

Before technology advanced to the level it is today, there was the constant worry on the safety concerns of high speed turning operations. The biggest threat was the development of the centrifugal force that develops as the speed increases. This force leads to loosening of the work piece by the chuck, which leads to mis-alignment of the tool and work piece and poor quality work.

  • With the improvements in the gripping of the work piece such as counter balancing of the chuck, this problem has been solved and you can reduce the cycle times dramatically and therefore reduced work completion times.
  • Equipment and tool set up time is also dramatically reduced due to more “user friendly” controls on the heavy duty high speed lathes.
  • The invention of harder tools such as the diamond and carbide bits, which run for longer time without wearing off, has also been of great importance.
  • Elimination of subsequent grinding operations also lowers the time taken to achieve a good finish.
  • Management of heat during the process has been achieved through the cooling pump and the coolant system hence higher efficiency achieved.

The high speed machining is now a real innovation that has been adopted in many industries due to the high efficiency derived from the process. Your machining needs have been effectively covered through this process.

Application of Lathe Machines in Manufacturing Renewable Energy Machines

Renewable energy manufacturing

As the saying goes “we did not inherit the earth from our ancestors but we borrowed it from our future children” and “a healthy environment is synonymous to a livable planet and a strong economy ”. All the world leaders, celebrities, business and nongovernmental organizations are united in fostering the development and use of renewable energy.

Wind and water are naturally occurring elements with vast amount of untapped energy.  .

Manufacture of water turbines and subsequent repair

Water wheels have long been used to generate electricity from rivers. The most common types include the Pelton, Francis, and Kaplan turbines. Their use depends on the height (head) and volume of the liquid. Their main parts include a high strength, anti corrosion rotating wheels and the outside casing that directs the water.

Manufacture of water turbines and subsequent repair

All these machines have many cylindrical parts such as shafts, axle flywheels, fastening holes and other parts. The outer casings of these machines also require a huge cylindrical bore to house the wheel.

Heavy duty lathe machines are used to face and turn materials to exact diameter and length. They also perform operations such as vertical and horizontal drilling, boring, tapering, threading bolts and fasteners, knurling and internal boring.

Use of extra heavy duty lathe

Producing these wheels from large shaft and casting is impossible without extra heavy duty lathes.  To prevent rusting, erosion by river particles and corrosion by chemicals in rivers, these turbines must be made from extra high strength materials such through hardened steel, nitrided steel and carburized iron. These materials are difficult to machine and require special extra heavy duty all geared lathes.

Extra heavy duty lathe

These all geared type machine a wide range of heavy shafts and have good surface finish. They have sturdy high strength bed machined to absolute flatness. Their tail stock and tool post are specially designed for accurate positioning and tooling.

For big hydroelectric generation, very huge lathes are required. These are custom made and are able to turn, face and bore wheels and shafts.

Advanced wind turbine production

Wind turbines contain a three large blades, low and high speed shafts, yaw drives, nacelle, a spindle and gear box.

Advanced wind turbine production

Machining of shafts, nacelle spindle, hub and other parts require the use of modern precision lathes. These parts must highly reliable and these plants operate for 20 years with minimal repairs. Geared lathes , CNC and turret types are specifically suited for their production.

Trends in the renewable energy sector production

Hydroelectric power has a gradual but progressive growth at a local and international level. With most sites for large HEP be fully exploited; medium, small, mini and micro hydro plants are being installed. These are not labor and capital intensive and require less specialized machine tools.

Trends in the renewable energy sector production

Off shore and inland wind farms are being installed in areas with good wind profiles and their global utilization shows a stable rise from 1990. Exploitation at low scale is limited to remote villages.

Lathes & Metal Industries : Two Sides of the Same Coin

Lathe machines are very essential in the metal manufacturing industry. The Lathe machine is used in various departments in the metal manufacturing departments to give shape to metals. Vertical lathe machines are used to shape industrial items like automobile spare parts, nuts and bolts or any other metal accessory. Lathe machines are unlimited in their application.
Vertical lathe machines contain several components that are vital in shaping the metal pieces. The components include the head-stock, the tail-stock and a tool set, all mounted on the bed. The raw material to be shaped is placed between the head-stock and the tail-stock and the material is then turned. A shaping tool is pushed against the metal to create a simple or complex shape by controlling the shaping tool.

Different Lathe Machines for Metal Industries

Lathe machines provide for different rotating speeds and contain several features that enable them to be controlled both automatically and manually. There are various types of lathe machines available on the market today and this includes the light duty lathe machines, the medium duty lathe machines, the heavy duty lathe machine and the extra heavy duty lathe machine.
The type of lathe machine to choose from is largely depended on the intended use of the machine. For example, for a metal shaping hobbyist a light duty lathe machine might be sufficient for use but for a metal shaping industry like a metal workshop, an extra heavy duty lathe machine might be more suitable. What differentiates the type of lathe machines in use is the speed, sophistication and the amount of work that each machine specification can accomplish.

yash lath

However, it is important to note that vertical lathes are different from the common lathes in that they are upended. This is whereby, the head-stock sits on the floor while the face-plate turns into a rotating table. The Vertical turning lathe is useful for handling large, heavy and short work pieces.

Applications – Veritical Turning Lathe

There are many uses of the vertical turning lathe tools. The lathe can be used to put a screw thread on a metal bar, put a screw thread inside a hole which is also known as tapping the hole. It can also produce complex components such as cog-wheels, pinions or crown wheels. The lathe can be used to perform tasks that require re-boring of cylinders of engines. The practical uses of the lathe are endless. When using the vertical turning lathe the possibilities of what you can create are compounded since this type of setup enables you to operate with raw materials of more weight.

WM SERIES VERTICAL TURNING LATHE

Modern Lathe Features

Modern lathe machines have been created for efficiency and best functionality in their use. The quality of these machines have however not been disregarded, in fact, the quality is improved. Modern lathe equipment are made with a modular design that allows users to adapt the machine to their requirements. The choices that can be changed in these machines include column heights, ram travels, tables, coolant systems, controls, pallet systems and options such as tool and part probes.

Live spindle attachment along with the 360, 000 position c-axis table will provide machining center flexibility. In addition, the live spindle right angle head enables milling, drilling and tapping on the outside part which will reduce the number of part setups needed for each operation.

Conclusion

The vertical turning lathe machines are developed to meet the metal industry shaping needs and based on the amount and level of work, the light duty, medium duty, heave duty or extra heavy duty vertical lathe machines might be employed to do the job.

Lathes for Different Countries

Country Specific Review about Machine Tools Application

Machining tools and their functional importance differs according to industry. However, there is also variation in demand for specific tool range like lathe, drill, etc in many nations. Inception of new types of equipments and computer aided devices has replaced the need for traditional designs. Other reasons include geographical conditions, nature of industry, professionals and their skill level, productivity requirements and so on.

spanner

South African Industrial Scenario

Power utensils appear to have good reception in South Africa. Starting from local industry people to higher level engineering companies, presence of machining apparatus benefit them in various ways. There are some specific reasons that attract machine manufacturers to target this nation as one among their prominent sales focus.

  • When it comes to operating professionals, African nation is expecting machinery that can be functioned by moderately trained workers
  • Local manufacturing units including automotive, bathroom fittings, electrical gadgets, appliances, plumbing, etc invite innovative and technically advanced gears
  • There is good requirement for Fh because that would stay better option even for moderately skilled operators.
  • Many companies prioritize employee and operation safety and processor aided lathes are most welcomed there.
  • Metal work based industries look for tailor-made devices suitable for African industrial condition.

presence of machining apparatus

Moving parts Consumption Worldwide

Moving parts Consumption Worldwide

Pie Chart Showing Global Machine Tools production

Region wise equipment consumption in metal working companies’ amount to two billion U.S Dollars and European nation Italy appears to have occupied the leading position in usage. According to Statistical study of 2013, Italian machines popularity reached about 4.3 billion Euros among the production value. China has crossed about 13,450 million, Germany reached 11,145 million and U.S reached 3,732 million. Other nations including South Korea, Taiwan, Switzerland, Japan, also contributed considerable percentage of production. As per U.S Bureau of Labor Statistics’ index of metal forming device price rose to 164.8 in 2010, this was comparatively higher than the index of 1990.

How China Contributes?

Production rate through automotive sector in China has made remarkable history in the global market with accumulated annual construction of passenger cars and commercial transportation components reaching 14 and 4.4 million vehicle creation respectively. The role of metal work instruments like lathe has been seriously felt in China which invited locally made equipments as well as exported from other nations like India.

Production rate through automotive sector in China

Leading Manufacturer and Supplier of Machine Gears in India

India is emerging out with competitive producers of apparatus that serve multiple factories. Yash Machine Tools is one among the top maker and dealer of world class devices appropriate for engineering factories. We design in accordance with international standards and provide customized solutions as per specific requests from various clients across the world. Today our products like lathe, radial drill, shear, saw, etc have excellent reception in European, American, African and Asian countries covering major automotive, construction, and mechanical sectors.

Conclusion

In recent days Machining components that are produced by combining innovative features. Instruments designed with flexible operational aspects received greater attraction among across the globe. Lathe with traditional and computer assisted features produced in India has good consideration for worldwide industries.

Pipes and Tubes Manufacturing-Creation of Consistent and Customized Results

Pipes Usage in Daily Life

Pipes or tubes made from different metals are used on a daily basis life for various purposes starting from minor industries to large scale production sectors like processing, mining, etc. They are also used for construction purpose and water based applications. These components are made from varieties of basic ingredients in accordance with their compatibility with other sources like air, moisture and environmental influence.

Pipes-Usage-in-Daily-Life

Customizing Client Needs

Based on the area and resistant properties required and the desired dimension expected in exclusive industries pipes are manufactured. Machining is an important method which producers rely upon for bringing out produce in customized forms and in prescribed dimensions. Precision is also highly recommended for successful outcomes. Now-a-day the inception of metal connected machining devices play prominent part in flexible manufacture of cylindrical gadgets accurately. In addition, tubes which have to be formed with holes for exclusive purposes are processed through manifold tooling devices also.

Customizing-Client-Needs

Steps in Creation Methods

There are several steps involved in production and it differs in relation to the type of job piece. For example, steel pipes are created in two methods depending on requirement of merchandize. Basically, the raw ingredient is changed into workable form after which it is sent for incessant production line that includes cutting and modification actions.

Cutting Action

Cutting step involved in creating cylindrical jobs. The raw component is sent into rollers to obtain circular shapes with the help of enormous pressure. High performance mills are used for this rolling purpose. The machining action allows the basic element to stretch and become thin long pieces. This technology repeated until the expected shape is reached.

Cutting-Action

Metal Lathe-Huge Role to Play

Lathe is versatile equipment that is preferred for varieties of metal related jobs. When it comes to making cylinder shaped objects like pipe making, larger lathers remain appropriate. It helps to maintain precision in cutting and reach specific dimension.

Metal-Lathe-Huge-Role-to-Play

How it works?

  1. The lengthy job material that is circular in shape should be hold in the chuck with minimum sticking out of the teeth
  2. The centre hole is turned using single point cutter
  3. The live centre is checked for deflection and brought to the middle before the work piece is inserted. (However, the job portion can be inserted in both directions)
  4. Headstock adjustment with respect to check end will help to obtain accuracy.
  5. Presence of swing over bed is considered more beneficial for carrying out machining which are suitable for managing multiple diameters.
  6. Apart from that chuck centre, distance between tooling bed, chuck and headstock is also considered for matching length of job piece for achieving precise results and reduce loss of ingredient wastage.

Professional Manufacturers’ Expectation

In many countries professional production sectors prefer lathe equipment that supports tooling of multiple materials, various thicknesses and suitability to manage with die-assembly. Instruments designed with excellent lubricants and high quality bearings and hardware is highly chosen for designing accurate forms of tubes.

Conclusion

Lengthy circular objects like tubes are used in everyday life for different reasons. Dimension remains an important requisite in its production. Lathe equipment helps to reach the desired cut and maintain dimensional accuracies.

Workshop Tools Supporting Aerospace Sector

Machine Components Made for Aerospace Products

Aerospace industry relies on easiness in making precise components. When it comes to making of structural parts or internal gadgets, the role of CNC machines becomes highly required. To guarantee quality and standards, temperature controlled process planning, application of suitable tools which help to maintain the above requisites are some of the significant aspects followed in successful creation.

Machine Components Made for Aerospace Products

Modernity of Machine Shop

For manufacturing needs complete form of modern equipments with automated features has become a common set up in many production cells. Especially modern CNC machine shop arrangement has more significance in facilitating manufacturing capability. The need for instruments for creating finishing activities also has demand for metal job devices and the requirement includes anodizing, lubricated dry film, coating and assembly of smaller elements.

Equipments Involved in Construction

Equipments Involved in Construction

Computerized devices are highly considered for managing multiple invention activities. The most important appliances which have become mandatory in many aircraft industries across the world are CNC turning lathe, horizontal and vertical machining centre with computer numerical control feature, etc. In addition, 4-axis and 5-axis capabilities are also looked for during selection of devices. Multi axis capacity helps in constructing complex components like couplers, seat frames, flanges, missile elements, and many more. These are complicated to produce and manufacturers depend on automated tools for precise creation.

Benefits of Automated Lathes

  • Lathe turning services are found to be fast and reliable for producing accurate components
  • Supports making of parts with complex dimensions
  • Even most complicated aircraft accessories can be created in comparatively less timing.
  • Compatibility of instruments is highly appreciated in this industry. Because computerized turning machines support varieties of metal materials like alloys, steel, aluminium, etc
  • Easy to handle big orders
  • Convenient to manage prototyping services and urgent requirements
  • Saves manufacturing time
  • Helps to pre-plan fabrication
  • Supports to organize projects as per client requirement
  • Flexible to make varieties of components in different shapes

Statistical Process Management

The important advantages of Computer embedded equipments are that they allow for maintaining on-time production and delivery of products with minimal chances of wastage or damages. For example, Horizontal machining tool helps in reducing as well as eliminating delays at the time of creation because it causes meager errors and simplify supply chain process for manufacturers.

Improving Work Material Surface Finish

Improving Work Material Surface Finish

Mill and machining center offer accurate finishing by supporting in necessary radius formation. The operator can manage operations like decreasing cutting procedure and obtain better results. For making minor parts adjusting lead angles provide greater results in finishing. Monitoring tooling operation during the time of cutting process is another way of reaching supreme results from computer aided instruments.

Conclusion

Aerospace industry requires creation of many complicated parts for structural and operational requirements. These components have to be produced undergoing precision rules for reaching accurate results with meager or zero errors. Computerized instruments are much supportive in this regard especially lathes, mills and machining centers.

How Machining Works Supports for Forming Trophies?

Different Forms of Lathing

  • Lathe has various facets as far as machining application is concerned.
  • Starting from traditional usage in wood working to metal shaping, this equipment has no limitations in dealing with multiple job materials.
  • Automated production using CNC lathe is found to support various scenarios of functions.
  • Acrylic bricks can also be transformed into the desired shape and size with this apparatus.

Making of Trophies

A trophy symbolizes winning moment and emblem gives identity. Have we ever thought of how these gadgets are made? Machines like lathe, drill and mill play important part in creation. Though specific equipment is available for mass production, forming special designs require the need for the above range of devices.

Different Forms of Lathing

How it works?

  • Lumps or blocks of acrylic materials are fed into this device to bring out creative and useful items.
  • Many budget model components can possibly be made in bulk.
  • This method also works efficiently in construction of awards and trophies.
  • Compatible to form different patterns of awards using metal, plastic, aluminium or acrylic lumps.
  • These are prepared by casting them with metal figure embossed on it.
  • The material is then spun on lathe and transformed from cubic form to spherical or any other shape.
  • A globe prize for instance is typically made through this apparatus which is sent to polishing once it is finished.

Operations Involved in Making

Operations Involved in Making

Facing-It is one of the most common possible operations that are necessary for all sorts of machining tasks. The chuck holds the job piece and the facing tool are inserted from centre of work stuff towards outer surface to make it fit perfectly for further processing.

job piece and the facing tool

Plane Turning-Excess material that comes out of the surface at the time of machining and this process is called plane turning. It forms basic structure of pre-planned component.

Plane Turning

Step Turning-Dimensional tooling is done at this stage.

Boring-Hole or bore requirement is completed at this level. The tail stock hand wheel is rotated and the drill is inserted into the work piece with the help of rotating tail stock.

Hole or bore requirement

Reaming-This is where finishing works are done. It gives precise shape to the object without space for excess material protruding from surface.

Selection of Cutting Tools

Choice of cutting component should be significant in order to obtain desired outline. For example,

  • A guage can be added to remove surplus material and it supports a lot in wood work
  • Chisel is an excellent option that can make intricate carved features.
  • For fine reflection round chisel work effectively.
  • Finishing tools are also available for connecting with mechanism.

Selection of Cutting Tools

Customized Manufacturing

In some countries, customized patters of prizes are completed by individuals. People who are interested in tooling their own imagination make use of portable lathe machine and mills and bring out unique designs of winning emblems.

Conclusion

Cutting and shaping of metal and wood job material is possible through one single solution called lathe. This principle is applied in production of trophies as it stays efficient for bunch production.

Interactive Training Programs for Running Computer Aided Equipments

The Inception of Higher Range of Machine Operations

Machining apparatus are always regarded with risk assessment in spite of safety features embedded in them. Most of the equipments have to be managed only with experienced professional support because there is manual assistance required to change over tooling phases. Introduction of computer aid to rule over tooling functions in an easier manner has brought in huge difference in manufacturing sectors resulting in CNC embedded lathe, drill, mill etc.

Training Programs to Manage CNC Equipments

Training Programs to Manage CNC Equipments

The concept of adding automation in machining gadgets is becoming popular now-a-days in view of business benefits. However, handling computed embedded machines require the necessity for exercise and development in terms of programming as well as technical capabilities. Since, this technology can provide various roles in flexible more starting from monitoring to setting series of commands for processing; etc the operator must feel comfortable with manipulation of buttons, switches and other significant procedures.

 Virtual Training

There are multiple choices of education sessions to choose from such as, e-learning, virtual curriculum, interacting instruction, etc. Europe is one among the nations that offers special teaching for computed devices by including the following approaches, key concepts, etc,

  • Understanding the device from the point of view of operator
  • Get trained to create programs with respect to production requirement
  • Detailed study of motion types
  • Know about special characteristics of programming
  • Create programs in a flexible and efficient way
  • Consideration and implementation of procedure in relation to the operation

Virtual Training

Learning Factors

For effective teaching the following factors of learning have been includes for trainees such as,

  • Studying machine configuration
  • Speed and work material feed capacity of the machining apparatus
  • Guidance for multiple repetitive machining cycles
  • Understanding controls in different models
  • Knowing machine panel functioning
  • Perceptions of sub-programming
  • Verification of new plans

Learning Factors of Running Computer Aided Equipments

Merits for Manufacturing

  • Computer assistance for equipments is a healthy replacement of old form or traditional production technique yet remain simplest
  • A drill or press for example, the desired speed selection and spindle activation has to be done manually. There has been lots of manual intervention in traditional device set up but, CNC feature has set a new trend in eliminating the manual operational modes. It takes care of multiple roles starting from spindle activation to work material positioning, device turning off, etc and provides excellent automation atmosphere.
  • More complicated kinds of machining can now be performed in a smart way using this superior feature
  • Not much skill excellence is required when compared to older form of working because the outcome of performance stays in selection of programs

Merits for Manufacturing

Expected Results

Undergoing specific preparation sessions is supplementary advantage for operators. Since, many manufacturing sectors are shifting their preference to automated process, professional approach of managing mainframe aided equipments will stay advantageous for both industry and the operator.

Conclusion

Learning to operate automated tools is an added benefit for operators and manufacturing companies because such machines will support for fast and reliable production, less expense for labor at moderate investment.

Types of Mechanical Processes for Machining Industries

Why Industries go for Mechanical Processes?

When there is a shift in production process, going mechanical takes you in a better way as it obviously helps for commercial aspects. If workshop requirements are redefined in terms of mechanisms, there would be easier aspects of processing even complicated tooling. Precision is another factor that attracts manufacturing sectors to follow machine assistance then follows safety concerns.

Industries go for Mechanical Processes

Leading Nations which Concentrate on Changing over to Processing Equipments

Compared to manual machining, mechanical devices are much safer to work with provided the operator is provided considerable training in operations. Mechanics provide better results and it stays more effective for manufacturing sector. Europe is one of the leading nations that traditional to mechanical aspects in industries in order to fulfill safe requisites and regulatory aspects. Since the past decade there is considerable improvement in metal industry worldwide. The above graph shows the production requirements faced by metal work sectors.

Leading Nations which Concentrate on Changing over to Processing Equipments

Methods Developed through Tooling Support in Different Industries

  • Apart from common forms of drilling or grinding or cutting, the need to develop machining aspects in several manufacturing companies like aerospace, automobiles, construction, electronics, etc
  • This has lead to the creation of smart devices to be applied for complicated processes like turning, surfacing, and many more.

Lathe Machine – Most Prominently Preferred Option for Multiple Machining Tasks

Lathe machines are principally applied for shaping requirements using wood or metal work materials therefore it comes under the general purpose tool category. Depending on the flexibility and convenience of operations possible with this device, there have been many innovations introduced through specifications such as small or portable or semi-portable or bench mounted lathes for instance.

Multipurpose Mechanisms Required in Tooling

Multipurpose Mechanisms Required in Tooling

Wood Working – Turning Process

  • Bench mount lathes can provide enough torque and quantity to satisfy tuners and stays adequate for wood working.
  • Bed length distance is considered mandatory and beds covering maximum distance can be applied to tool work materials of large diameter.
  • Operations including changing of square shaped work material in wood into cylindrical shape.
  • For perfect turning operation maintaining leverage distance will pave way to have better control on the cutting tool.
  • Always start with lowest speed setting to avoid break offs during different turning operations like plane or step turning.
  • Selection of tooling gadgets like right-hand, left-hand, round-nose turning tool bit depend on the
  • With this apparatus, rotational parts, holes, grooves, tapers and threads on wood material can be produced.

Wood Working-Turning Process

Facing-Metal and wood Work

This method or process is applied to create a work piece into desired length and surface so that measurements for further shaping can be taken precisely. Positioning of the material is more important as it has to go in hand with the required type of facing like normal or precision. It this operation is done between the centers in terms of drilling the material in centre before it is mounted on the bed. A sharp angled too bit helps to obtain precise facing operation.

Facing-Metal and wood Work

Multiple and Complicated Ranges of machining

Lathe is also found to be compatible for the following operations,

Shoulders – This is applied to obtain a work material to be fitted as a particular portion and it is done with the help of mounting the material precisely in a chuck or between centers.

Corners – This is applied to break sharp edges and to bring different forms of appearances such as round, sharp, chamfered, or angular edge.

Undercut – When there is reduction in diameter of work piece is required, undercut process is followed in this apparatus.

Multiple and Complicated Ranges of machining

Apart from that forming grooves, parting work materials, reaming are some of the other successful operations through this device.

Conclusion

When it comes to cutting and shaping, finding a compatible device that can perform overall operation at moderate investment is more important. Lathe belong this category of devices that can be depended on for more than the above mentioned processes.