Category Archives: CNC Lathe

Lathe Machine Market Analysis – Trends, Demand & Supply

Synopsis:

What is lathe machine?

What is it functions? Different types of lathe machines

Market trend overview

Demand & Supply of Lathe Machine today

Market Analysis of 2015 to 2020

Lathe machine is a tool which spins the item or work-piece on the axis to perform a variety of operations like cutting, drilling, various movements, drilling, sanding, deformation, knurling, facing etc. Multiple operations can be performed on Lathe machine. They are used for metal working, metal spinning, glass working, wood turning, and thermal spaying. The lathe can be utilized to give designer shapes to pottery.

One of an essential machinery tool for the manufacturing industry, it basically involves in processes of many kinds and functions in cutting, shaping, drilling, sawing, planning, grinding & reaming.

Mainly there are two major types of Vertical & Horizontal Lathes machine. They perform conventional & CNC lathes operational tasks.

Also, there is little variation by End- user purpose.

Such as:

1) Automotive

2) General manufacturing

3) Transportation

Global Market Trend Overview:

The global lathe machines market has grown outrageously recent study showed estimated to be $ 9925 million in 2015 & is expected to reach $12,012 million by 2022. The APAC dominated aggressively on the market with 43.9% of the entire global market share of lathe machine in 2015. Lathe machines are one of the most powerful machines and considered extremely important in workshops. The horizontal lathe machines segment was the most popular & leading type of lathe machine in 2015. Since this statistics gives us a fair understanding of overall trend to the market, the industry has a much more confident approach towards the market growth.

Demand & Supply of Lathe Machines:

The market trend of lathe machine tells us about many key factors of the industry. The growing demand in MENA region has empowered many Indian lathe machine manufacturers. This new outlook on the machinery industry has shown prosperity signs towards Indian manufacturers of lathe hence has brought great inclination of financial growth to India.

There are few key vendors who enjoy the privilege are:

• DMTG

• DMG Mori

• Yamazaki Mazak

• Okuma

• Samsung Machine Tools

Bottom Line:

Most demanded work-shop machines in manufacturing or engineering industries. These lathe machinery tool is manufactured based upon the required dimensions like shaping & cutting measurements according to the industry.

Utilization of the CNC Lathe in Mining Operations

Mining operations are among the industries where lathe machining is of crucial importance. To maximize profitability innovative designs of the lathes have been developed by engineers to reduce machining time and increase efficiency. The flat bed and Slant bed lathes are such important innovations.

The flat bed versus the slant Bed CNC lathe

The flat bed CNC lathe machine is used for light to heavy machining. As the name suggests, the bed is flat or on a horizontal orientation .The work piece is accurately placed on the bench and rotated while the tool is stationery for machining to be done. The slant bed CNC has a sideways alignment so that a z-axis is developed during machining. Due to this alignment, the slant bed types are never able to achieve very high speeds during operation. The slant bed is also recommended for lighter operations. The stability of the flat bed CNC is also much higher than that of the slant types and has higher energy efficiency compared to the slant bed CNC.

Flat Bed CNC Lathe Machine

One main advantage of the slant bed CNC is that is much more user friendly in operation as compared to the flat bed type, as it has lesser controls and calibrations.

Development of the Slant Bed Lathes

The development of the slant bed was prompted by various factors in workshop design that were meant to enhance efficiency and space utilization. In an effort to better manage floor space, engineers discovered that slanting the X axis could result to an equipment that with more tool stations, and better access to the turret for easier mounting and removing tool holders. Thus the slant bed lathe was developed.

Special Application of the CNC Lathe in Mining Equipment

The mining industry is a heavily mechanized process involving many mechanical types of equipment. Equipments used in excavation include powerful shovels, excavators, draglines, bucket wheel excavators, and dredgers. Transportation of material uses hoists, winding engines and head frames. Other engines used include the Archimedes screw, beam engines, drilling rigs and loading equipments.

Mining equipments require constant repair due to excavation of hard surfaces. This process is heavy energy consuming and constant repair and maintenance is necessary.

Slant Bed CNC Lathe Machine

Importance of the CNC

Heavy-duty CNC lathe machines are a crucial support machine tool in mining for handling constant repairs and breakages. The automated CNC lathes with frequency controlled motors enable high speed machining of components and special applications in the mining process.

In heavy machining, this lathe can utilize the steel and carbide cutting tools for coarse and fine stock removal for different work pieces. The machine is also very suitable for rough and finishing of mining shafts as well as other parts.

Turning Efficiency between the Flat and Slant Bed CNC Lathe

Lean manufacturing requires very high precision and high turnover in the machining process. This is an important factor in the mining process. With the high level of automation in the slant bed lathe, users have recorded reduced cycle times and high efficiency. The automatic turret system in the slant bed and computer control enables the user to program the design and finish the work piece in a matter of minutes.

Conclusion

When aiming for efficiency and profitability in mining and industrial operation, use of automated technology is paramount. The CNC lathe machine enhances efficiency in extraction operations through rapid machining of special components like shafts, tool bits and parts requiring high precision.

The Secret behind the Exponential Growth of Machine Tools Industry

Unlike other manufacturing industries whose progress has been slow and gradual, the machine tools industry has developed in an amazing trend that had not been anticipated. The last 10 years has seen a huge jump from low production and sales to very high levels of development globally. Technological advancements coupled with government’s policy have been major contributors to this advanced technology and the trend is bound to grow more as innovation also develops.

Contributors to High Performance

Development of numerical control systems and integration of computers into this sector has been a major driver in manufacturing and sales of machine tools. Manufacturers upgrading their production systems have created a heavy demand-pull for computerized machine tools, which are far more efficient than analogue machines and can deliver products faster while maintaining high quality.

computerized machine tools

Flexibility

Earlier on machine tools used to handle only one process at a time but with the computerized systems it has become possible for several processes to be combined. This has provided for higher flexibility and plant productivity.

The two main classes of the machine tools are the chip making machines and the metal forming machines. The chip making types produce items like bearings and lead ways requiring very high stability and accuracy. While the forming types handle processes such as forging, pressing, drilling, ending and shearing. Great advancements have been on the chip making types due to computerization.

Stability

The very high demands on the stability of the frames and extremely accurate measurements have been a major breakthrough in the machine tools industry. This is very crucial especially in the components making such as bearings and gears used in various machines.

machine tools

Positioning Accuracy

The positioning of the work piece on the machine is an important indicator of the final quality of the product. It is important to note that maintaining the piece stable in the presence of cutting forces, drive torques, and machine vibrations has also been a major factor in advancement of machine tools industry.

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Lead ways movement

Other machine components and their movement apart from the work piece during operation is another secret that has promoted these equipments. It is worthy to note that accuracy of the leadways and precision of the mechanical systems have led to development of products very precise in construction and making production of very small components possible.

Drives

Motor technology has also changed with increasing innovation. Development of servomotors able to deliver both high speed and torque, as well as advanced gearing systems have made major contribution to the sky rocketing growth in the machine tools industry.

Ultramodern designing and controls

The control system runs the machine. It directs the tool as well as positioning of the work piece. Recent technology has incorporated pneumatic and hydraulic systems in CNC machines enabling greater power to be achieved as well as efficiency.

Transfer of computer generated design into the machine language stands out as the most important technology of the decade. This has highly benefitted the mass production industries of equipments such as in automobile parts.

Recalibration and resetting of the tool is now a non-issue and remaking of templates is not necessary. CNC lathes and milling equipments now accept programmed instructions and cut the work piece with minimal human intervention.

Attainment of high speeds during manufacturing especially on the lathe machines has been a major step in manufacturing. This translates to faster work completion times and higher quality of product.

Lathes for Different Countries

Country Specific Review about Machine Tools Application

Machining tools and their functional importance differs according to industry. However, there is also variation in demand for specific tool range like lathe, drill, etc in many nations. Inception of new types of equipments and computer aided devices has replaced the need for traditional designs. Other reasons include geographical conditions, nature of industry, professionals and their skill level, productivity requirements and so on.

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South African Industrial Scenario

Power utensils appear to have good reception in South Africa. Starting from local industry people to higher level engineering companies, presence of machining apparatus benefit them in various ways. There are some specific reasons that attract machine manufacturers to target this nation as one among their prominent sales focus.

When it comes to operating professionals, African nation is expecting machinery that can be functioned by moderately trained workers
Local manufacturing units including automotive, bathroom fittings, electrical gadgets, appliances, plumbing, etc invite innovative and technically advanced gears
There is good requirement for Fh because that would stay better option even for moderately skilled operators.
Many companies prioritize employee and operation safety and processor aided lathes are most welcomed there.
Metal work based industries look for tailor-made devices suitable for African industrial condition.

Moving parts Consumption Worldwide

Moving parts Consumption Worldwide

Pie Chart Showing Global Machine Tools production

Region wise equipment consumption in metal working companies’ amount to two billion U.S Dollars and European nation Italy appears to have occupied the leading position in usage. According to Statistical study of 2013, Italian machines popularity reached about 4.3 billion Euros among the production value. China has crossed about 13,450 million, Germany reached 11,145 million and U.S reached 3,732 million. Other nations including South Korea, Taiwan, Switzerland, Japan, also contributed considerable percentage of production. As per U.S Bureau of Labor Statistics’ index of metal forming device price rose to 164.8 in 2010, this was comparatively higher than the index of 1990.

How China Contributes?

Production rate through automotive sector in China has made remarkable history in the global market with accumulated annual construction of passenger cars and commercial transportation components reaching 14 and 4.4 million vehicle creation respectively. The role of metal work instruments like lathe has been seriously felt in China which invited locally made equipments as well as exported from other nations like India.

Production rate through automotive sector in China

Leading Manufacturer and Supplier of Machine Gears in India

India is emerging out with competitive producers of apparatus that serve multiple factories. Yash Machine Tools is one among the top maker and dealer of world class devices appropriate for engineering factories. We design in accordance with international standards and provide customized solutions as per specific requests from various clients across the world. Today our products like lathe, radial drill, shear, saw, etc have excellent reception in European, American, African and Asian countries covering major automotive, construction, and mechanical sectors.

Conclusion

In recent days Machining components that are produced by combining innovative features. Instruments designed with flexible operational aspects received greater attraction among across the globe. Lathe with traditional and computer assisted features produced in India has good consideration for worldwide industries.

How Machining Works Supports for Forming Trophies?

Different Forms of Lathing

Lathe has various facets as far as machining application is concerned.
Starting from traditional usage in wood working to metal shaping, this equipment has no limitations in dealing with multiple job materials.
Automated production using CNC lathe is found to support various scenarios of functions.
Acrylic bricks can also be transformed into the desired shape and size with this apparatus.

Making of Trophies

A trophy symbolizes winning moment and emblem gives identity. Have we ever thought of how these gadgets are made? Machines like lathe, drill and mill play important part in creation. Though specific equipment is available for mass production, forming special designs require the need for the above range of devices.

Different Forms of Lathing

How it works?

Lumps or blocks of acrylic materials are fed into this device to bring out creative and useful items.
Many budget model components can possibly be made in bulk.
This method also works efficiently in construction of awards and trophies.
Compatible to form different patterns of awards using metal, plastic, aluminium or acrylic lumps.
These are prepared by casting them with metal figure embossed on it.
The material is then spun on lathe and transformed from cubic form to spherical or any other shape.
A globe prize for instance is typically made through this apparatus which is sent to polishing once it is finished.

Operations Involved in Making

Operations Involved in Making

Facing-It is one of the most common possible operations that are necessary for all sorts of machining tasks. The chuck holds the job piece and the facing tool are inserted from centre of work stuff towards outer surface to make it fit perfectly for further processing.

job piece and the facing tool

Plane Turning-Excess material that comes out of the surface at the time of machining and this process is called plane turning. It forms basic structure of pre-planned component.

Plane Turning

Step Turning-Dimensional tooling is done at this stage.

Boring-Hole or bore requirement is completed at this level. The tail stock hand wheel is rotated and the drill is inserted into the work piece with the help of rotating tail stock.

Hole or bore requirement

Reaming-This is where finishing works are done. It gives precise shape to the object without space for excess material protruding from surface.

Selection of Cutting Tools

Choice of cutting component should be significant in order to obtain desired outline. For example,

A guage can be added to remove surplus material and it supports a lot in wood work
Chisel is an excellent option that can make intricate carved features.
For fine reflection round chisel work effectively.
Finishing tools are also available for connecting with mechanism.

Selection of Cutting Tools

Customized Manufacturing

In some countries, customized patters of prizes are completed by individuals. People who are interested in tooling their own imagination make use of portable lathe machine and mills and bring out unique designs of winning emblems.

Conclusion

Cutting and shaping of metal and wood job material is possible through one single solution called lathe. This principle is applied in production of trophies as it stays efficient for bunch production.

Interactive Training Programs for Running Computer Aided Equipments

The Inception of Higher Range of Machine Operations

Machining apparatus are always regarded with risk assessment in spite of safety features embedded in them. Most of the equipments have to be managed only with experienced professional support because there is manual assistance required to change over tooling phases. Introduction of computer aid to rule over tooling functions in an easier manner has brought in huge difference in manufacturing sectors resulting in CNC embedded lathe, drill, mill etc.

Training Programs to Manage CNC Equipments

Training Programs to Manage CNC Equipments

The concept of adding automation in machining gadgets is becoming popular now-a-days in view of business benefits. However, handling computed embedded machines require the necessity for exercise and development in terms of programming as well as technical capabilities. Since, this technology can provide various roles in flexible more starting from monitoring to setting series of commands for processing; etc the operator must feel comfortable with manipulation of buttons, switches and other significant procedures.

Virtual Training

There are multiple choices of education sessions to choose from such as, e-learning, virtual curriculum, interacting instruction, etc. Europe is one among the nations that offers special teaching for computed devices by including the following approaches, key concepts, etc,

Understanding the device from the point of view of operator
Get trained to create programs with respect to production requirement
Detailed study of motion types
Know about special characteristics of programming
Create programs in a flexible and efficient way
Consideration and implementation of procedure in relation to the operation

Virtual Training

Learning Factors

For effective teaching the following factors of learning have been includes for trainees such as,

Studying machine configuration
Speed and work material feed capacity of the machining apparatus
Guidance for multiple repetitive machining cycles
Understanding controls in different models
Knowing machine panel functioning
Perceptions of sub-programming
Verification of new plans

Learning Factors of Running Computer Aided Equipments

Merits for Manufacturing

Computer assistance for equipments is a healthy replacement of old form or traditional production technique yet remain simplest
A drill or press for example, the desired speed selection and spindle activation has to be done manually. There has been lots of manual intervention in traditional device set up but, CNC feature has set a new trend in eliminating the manual operational modes. It takes care of multiple roles starting from spindle activation to work material positioning, device turning off, etc and provides excellent automation atmosphere.
More complicated kinds of machining can now be performed in a smart way using this superior feature
Not much skill excellence is required when compared to older form of working because the outcome of performance stays in selection of programs

Merits for Manufacturing

Expected Results

Undergoing specific preparation sessions is supplementary advantage for operators. Since, many manufacturing sectors are shifting their preference to automated process, professional approach of managing mainframe aided equipments will stay advantageous for both industry and the operator.

Conclusion

Learning to operate automated tools is an added benefit for operators and manufacturing companies because such machines will support for fast and reliable production, less expense for labor at moderate investment.

Each Mechanism Have Its Own Importance in Machine Tools Industry – Mechanical, Hydraulic and CNC

Different Types of Mechanisms

Mechanisms of machines are of variable types. As far as workshop components are concerned, mechanical, and hydraulic and CNC are the three major and commonly preferred methods. Every Methods has its own significance in terms of performance and in accordance with the type of machining required.

Computer Numerical Control for Machine Tools

Equipments are designed to produce products hundreds of times. The best thing about CNC is that it can help in manufacturing the product of same quality. This apparatus has truly taken the manufacturing of product into a new level.

Hydraulic system for Better Result

The main aim of having hydraulic is to get perfect result in designing and smooth function of complex industrial process. The basic reason behind using hydraulic is to apply force at one point that is transmitted to other point.

Mechanical Features for Finest Production

Industries using apparatus ensure that every apparatus used has mechanical features that take the designing the process in a better way. Mechanically feeded tool permits manually controlling of the slide of the product. Yash Machine Tools is the right place where engineering industries can find all types of workshop systems including hydraulically and computer operated models.

CNC has promoted more accent in Automation

CNC Lathe, CNC milling equipment, CNC press brake and CNC guillotine shearing machine are some of the top computer aided workshop equipments which reflects improved performance for automated operations. Products like camshafts and crankshafts can be produced with precise cutting through automated process with the help of CNC lathe.

Mechanical vs Hydraulic Press Brake

Press brakes are now available in mechanical range. Press brake is designed to give maximum rigidity and minimum deflection. It helps in working high-speed, maximum output and low maintenance. Hydraulic press brake works through fluid pressure and the pressure can be increased or reduced in accordance with machining. These two devices are adjustable found to be most effective than CNC because no changes in mechanism can be made in automated system.

Hydraulic Shearing

It is also known as die cutting device helps in cutting blades in straight process. These device are used in form of sheet metal or plates and include different operations like blanking, piercing and trimming. Now with the availability of hydraulic shearing, the blade cutting is done in a better way. Hydraulic shears offer easy control over mechanism of the shearing.

Plasma Cutters with Automation

The plasma cutters running on automation with computer assistance stays very helpful in cutting thick work materials. Products such as ducts and vents can be accurately produced with CNC embedded plasma cutters.

Laser Cutting Machines

Laser cutting are used for shaping work pieces. It uses high-powered laser with CNC that provides improved accuracy due to compute controlled cutting. In many cutting industries, these CNC powered laser cutting are being used in larger prospect.

Nut Splitters with Hydraulic Mechanism

Nut spillters with hydraulic feature is largely used for cracking frozen & corroded nut on the flanges and are considered as the high utility tool. The hydraulic feature makes the nut splitter suit for explosive atmosphere and designed in a manner so that it does not damage the bolt & stud during operations.

Hydraulic Milling System

The milling is in huge demand in various industries because of their highly reliable and durable performance. The hydraulic feature in this milling is designed for long lasting service having low maintenance needs.

Conclusion

With the increasing use of machinery for various purposes, the mechanism added into it makes the devices work more powerfully and for long term.

The Possibilities of Non-Stop Machining with Lathe

Machining Options Preferred with Lathe

Lathe machine was earlier applied in pottery making, metal and glass work. It is a multipurpose workshop component reliable for a range of operations parting from cutting such as drilling, threading, grooving, knurling, etc. The rotational axis stays the key factor that makes this tool unique from other workshop machinery. Since, a lathe machine is preferred for various machining operations when additional tooling gadgets are fixed with it. For perfect finishing over materials that need to be machined and for machining large diameter of work pieces lathe stands as the most compatible and cost effective option. There are different types of lathe machines available; however, a lathe model is selected based on the swing model and the size of the work piece and the space between head and tailstock to confirm the compatibility of machining possibilities with respect to the work piece material.

Beneficial Machining Features of Lathe Machine

Lathe machines are beneficial in various aspects and the different types of lathe models stays beneficial in unique way. For example,

Turret lathe is suitable to carryout cutting operations of different sorts over the same work piece material.
Light duty and heavy duty lathes are also available for respective quantity of work piece materials.
CNC lathe is aided with computer system and is considered the most versatile of all lathe machine models

Apart from that automatic lathe models are suitable for low cost production for moderate and heavy duty machining requirements.

Continuous Production Possibilities with Lathe

With multipurpose machining aspects this cutting machine is found to one of the most preferred workshop machineries which are found to be economic as well as highly productive. In addition, CNC operated lathe device is a step ahead in cost saving. When compared to other lathe models, operating CNC requires very less man power. With the assistance of skilled labour CNC lathes can be preferred for speedy task and non-stop machining activities. Complicated machining requirements like specific drilling and threading which are not possible in drilling machines can be carried over with lathe machines.

Advantages of Manual Lathe over Recent Lathe Models

Machining expenses are comparatively lesser with CNC lathe machines when compared to manual lathe. Apart from lesser expense and non-stop production option CNC and other automated lathes are beneficial in several ways such as,

There is less chance of safety issues with CNC machines whereas; manual lathes have to be handled with precautions.
Skilled people can handle CNC embedded lathe very easily which is not possible for operators who have experience only to handle manual lathe.
Power consumption is lesser in CNC and it stays a suitable machining option for higher productivity.
Automated and CNC embedded cutting machines are known for ease of maintenance also.

Conclusion

A lathe device is certainly found to be compatible for complicated machining jobs. In addition, finding an automated lathe model is a suitable choice for high productivity and long term usage.

5 Significant Innovations Made in CNC Lathe

Why CNC lathe is considered a high end model for machining?

A lathe machine embedded with Computer numerical control is found to be the high end model for its superior functionality and efficiency.

List of five significant features

Running Speed

CNC lathe is known for its speed of machining as it can work on many number of work piece materials within short period of time. Conventional lathe equipment works relatively lesser than CNC.

High Performance

Increasing the performance of lathe while it is in operation condition is very easy with CNC lathe machines. It is convenient to set the tooling option quickly and we can find several innovations added to the machine functionality from time to time because CNC is adaptable to technical adventures.

Meticulousness

One of the main attractions in CNC lathe is the precision obtained in machining. Every time before the machine is operated it is very convenient to set the cutting dimension. The specifications are fed in the computer and the operation will take place automatically considering the commands fed.

Saves Labour Cost

Traditional or semi automatic lathe equipments need the support of labour in terms of operating the machine and in setting the work piece one by one. A CNC lathe on the other hand does not require much manual support other than monitoring the operations in computer.

Time Saving

The operator working with CNC lathe will be able to reduce wastage of materials because precision of machining is a guaranteed feature in this machine.

Plethora of lathe devices offered by Yash Machine Tools

Yash Machine Tools supplies machining tools to several engineering industries. As far as lathe is concerned, they supply light duty, heavy duty, medium duty and extra heavy duty lathe machines.

Find out the significance of Light Duty Lathe

For better surface finish and different turning requisites a light duty lathe is the right tooling option. This device is equipped with a light lathe bed and big spindle bore to turn the work piece to different positions.

How Medium Duty Lathe works effectively for Engineering Industries?

It is a comfortable device designed to bring more efficiency in operating it. Equipped with stress relieved bed and induction hardened guide ways this type of lathe suits for long term operational needs.

Significant Benefits of Heavy duty Lathe

It has a powerful spindle design that helps to obtain excellent machining performance. The enclosed feed box is yet another attraction that stays compatible for different thread machining operations.

Know about the features in Extra Heavy Duty Lathe

This model is provided with dynamically balanced spindle. The presence of lead screw keeps the machine components free from dust and paves way for safe operation environment.

Find out the reliable reasons to choose lathe device from Yash Machine Tools

Yash Machine has a wide collection of lathe equipments. They also supply top imported lathe models at affordable cost.

Conclusion

A lathe device is the most common workshop machinery found in engineering industries. A CNC lathe is the latest preferred lathe machine as it has many innovative features that help for better machining at moderate investment.

Discover the Magic if Easy Workshop Activities with CNC Milling Device

CNC-A Route to Higher Version

Also termed as Computer Numerical Control, CNC technology seems to make tremendous productivity with less spent over man power.
For fully automated and precise production needs buying workshop machinery embedded with CNC will stay a suitable choice.

Why CNC Milling Equipment is better for More Production?

Milling dimensions can be set with the help of computer and the milling operations can be monitored perfectly.
CNC Milling equipment can be preferred for more production with less man power as every operation is done automatically.

Some More Features of CNC

CNC machines offer safer work environment.
Wastage of raw materials can be reduced to optimum level and can be depended for error free operation.

Find out More CNC Equipments from Yash Machine

Yash Machine Tools has specific range of CNC based workshop devices.
CNC lathe and CNC milling machine are the prominent models manufactured by Yash Machine Tools.

Why to Buy CNC from Yash Machine?

Workshop machinery at Yash Machine Tools is made with high quality cast and steel material; hence, investors do not have to doubt about the reliability of the machinery.
Yash Machine offers machinery at relatively economic pricing than other machinery manufacturers.

Further more information about Milling machine, cnc milling machine and cnc lathe Machine, visit – http://www.yashmachine.com/

Conclusion

Working with automated and computerized machines for machining activities creates excellent scope for increased production. CNC technology based machinery is popular among the automated formulae. CNC lathe and CNC milling from Yash Machines will remain excellent choice for its adaptability, quality and pricing.