Category Archives: Milling Machine

Discover the Magic If Easy Workshop Activities with CNC Milling Device

Yash Machine Tools has specific range of CNC based workshop devices. CNC lathe and CNC milling machine are the prominent models manufactured by Yash Machine Tools. Workshop machinery at Yash Machine Tools is made with high quality cast and steel material; hence, investors do not have to doubt about the reliability of the machinery. Yash Machine offers machinery at relatively economic pricing than other machinery manufacturers. Kindly Visit – http://www.yashmachine.com/cnc-milling-vmc

Working with automated and computerized machines for machining activities creates excellent scope for increased production. CNC technology based machinery is popular among the automated formulae. CNC lathe and CNC milling from Yash Machines will remain excellent choice for its adaptability, quality and pricing.

The Significance of Spindle in CNC Milling Machine and Gantry Type Machining Centre

Milling Machines and its working Principle

Working with solid work piece materials is a tough job indeed as it might not be easy to obtain precision in machining. It is considered as the best alternative to handle a number of hand operated milling operations with ease and with accuracy.

Types of Milling Equipments

Milling equipment is available in customized specifications to machine the work piece. The spindle plays the key role in milling operation and the machinery is classified based on the spindle orientation into vertical or horizontal models.

Spindle Operation in Vertical Milling Machine

The spindle is set for vertical orientation in vertical milling device. Wherein, the spindle stays the main specification and it is only with the help of spindle that the machining operation can be adjusted in over different sides of the work piece material.

Spindle Movement in CNC Vertical Milling Machine

CNC vertical Milling machine provided ultimate mechanism with no compromise made on accuracy. The spindle operation of this milling machine type is computer numerically controlled; hence, investors can expect flawless machining operation. Similarly CNC embedded milling tool usually contains good production capacity therefore for large production demands and milling over top to bottom direction CNC vertical milling device is the right choice.

Gantry Type Machining Centre and its working Principle

For multi-functional milling operation gantry type machining centre is the right choice. This equipment is one of the latest and versatile milling equipments and gaining familiarity among the industries for its structural excellence and quality of operation.

Milling Equipments Supplied by Yash Machine Tools

Yash Machine Tools is a workshop machinery supplying company that supports the engineering industries with variety of standard and customized machining components. Milling components from Yash Machine Tools are known for their reliability, high performance, quality and relatively lesser pricing than imported machines.

Types of Milling Tools Supplied by Yash Machine Tools

Yash Machine Tools provide milling tools for various levels of production such as light duty, heavy duty and CNC milling operations. They specifically offer CNC milling and VMC such as WM series vertical CNC milling machine and WM series Gantry type machining centre to several engineering industries.

Spindle Features in Gantry Type Milling Device offered by Yash Machine Tools

Gantry Type milling tool available at Yash Machine Tools is designed with latest machine designing process using software assistance. This milling tool is available with 5 face machining spindle that offer convenience in orientation of the work piece metal. Similarly, this machine is multipurpose and can be operated both manually and automatically.

X-Axis Y-Axis Mechanism in Gantry Type Milling Process

The 5 faced machining spindles are differentiated into X-axis, Y-axis and Z-axis spindle. The X-axis spindle is adjustable with manual assistance, the y-axis works on automatic mode and the z-axis stays helpful to handle metal work piece which has more width. However, both spindles supports for accuracy in milling operation.

Conclusion

Milling equipments need to be selected based on the spindle position and the strength of the spindle. Equipments supplied by Yash Machines are made according to the international standards; hence, they stay reliable, durable and high performing.

Discover the Magic if Easy Workshop Activities with CNC Milling Device

CNC-A Route to Higher Version

Also termed as Computer Numerical Control, CNC technology seems to make tremendous productivity with less spent over man power.
For fully automated and precise production needs buying workshop machinery embedded with CNC will stay a suitable choice.

Why CNC Milling Equipment is better for More Production?

Milling dimensions can be set with the help of computer and the milling operations can be monitored perfectly.
CNC Milling equipment can be preferred for more production with less man power as every operation is done automatically.

Some More Features of CNC

CNC machines offer safer work environment.
Wastage of raw materials can be reduced to optimum level and can be depended for error free operation.

Find out More CNC Equipments from Yash Machine

Yash Machine Tools has specific range of CNC based workshop devices.
CNC lathe and CNC milling machine are the prominent models manufactured by Yash Machine Tools.

Why to Buy CNC from Yash Machine?

Workshop machinery at Yash Machine Tools is made with high quality cast and steel material; hence, investors do not have to doubt about the reliability of the machinery.
Yash Machine offers machinery at relatively economic pricing than other machinery manufacturers.

Further more information about Milling machine, cnc milling machine and cnc lathe Machine, visit – http://www.yashmachine.com/

Conclusion

How Efficiency & Accuracy in Metal Shaping can be increased with Turret Milling Machine?

The process where rotary cutters are used to remove extra material from a piece of work in order to give it a definite form or shape is known as milling. In a milling machine the metal piece passes through the cutting region of the machine and the blades of the cutter cut away the extra metal and the work piece gets the desired shape.

A turret milling machine is a kind of vertical mill in which the spindle is adjusted vertically and the blades are held in a stationary spindle. The table can move parallel or horizontal to the spindle axis during the cutting process. In this cutting is done in two ways, one by moving the knee, and the other by moving the quill up or down.

Efficiency and Accuracy increases with Turret Milling Machines:

Turret milling machines are very accurate and efficient and these are very versatile also. The operator can see the cutting action and has easy access to it. It was made by Bridgeport in1938 and it is more advanced than the older version. It is smaller in size, lighter in weight, and cheaper in cost so people can easily afford it.These machines are good to look at, they are made well, and are adaptable. Metal shaping is more accurate when the product is made using turret milling machines. Since the head can move in many directions it can reach the work piece from different angles so the product made is accurate.

In a turret machine the quill helps the table to move up and down at different depths, it can make deep cuts as well as shallow cuts, so a number of shapes can be created out of the work pieces. Simple to complicated parts of machines can be made.

These milling machines are more efficient when the size of the machine is not very big. During the cutting procedure the spindle does not move, it remains still and only the table with the work piece moves. As the table moves in both perpendicular and in parallel motion, it is easy for the operator to make cuts in the work piece.

With advanced technology there is a great improvement in the operations of turret mills. These machines are much faster now so more work can be done in less time. They have different speeds for different materials, they can cut 100 inches of material in a minute.

Since turret mills are not very big their place can be easily changed to perk up their functioning. They are used for manufacturing various automobile parts all over the world.

The CNC turret milling machines are computer operated. Large number of identical products of the same design can be manufactured. click here to know more about Turret Milling Machine.

For best results follow some operation rules:

For efficient and accurate working of the turret mill make sure there are no chips on the table or the spindle.
Select cutters of the diameter needed.
The machine must be properly lubricated and should move freely.
While the machine is in operation do not change the speed.

Conclusion

With proper care and maintenance, the products made with turret milling machines are excellent. One must make use of fine decision and common sense while planning the work.

Frequently Asked Important Questions About Turret Milling Machine

DMTG Turret Milling Machine A milling machine is used to give a form or shape to a solid material like metals, plastic, wood etc. It is an important machine in any manufacturing unit. It is used for cutting solid materials in a curved, flat or irregular flat surface.

Some of the frequently asked questions about a turret milling machine are:

What is a milling machine?

A milling machine is horizontal or vertical milling machine. A vertical machine is of two types, bed milling machine or turret milling machine. The machines are named based on the position of the spindle or the cutting unit. A turret milling machine is used for manufacturing automobile parts.

What are the types of turret milling machines?

A turret milling machine is either automatic or manual. In a manual machine the operator has to move the table for precise cuts where as in an automatic machine the formula is fed in the computer and the job is done automatically.

How does a turret milling machine work?

In a turret milling machine the spindle is vertical and during the cutting procedure it remains still, only the table moves. Table is the area where the metal is placed. The table can move up and down because of the quill unit. It cuts the metal in a vertical way by elevating or lowering the quill. Cuts of varying depths can be made in the metal.

Usually these machines come in small size as in a large machine it becomes difficult for the operator to reach and move the quill and knee.

What is the cutting range of the turret milling machine?

The cutter of the machine can swing 90° to left or right and 45° forward or backward and the ram can rotate 360° above the column.

What operations can be done on turret milling machine?

A turret milling machine can shape, drill, cut, contour, die sink etc. a material. It is used for making simple to very complex parts like parts of automobiles, toaster, ball bearing etc. The metal is shaped into a desired shape.

Why are large machines difficult to operate?

As the size of the machine increases more effort is required for upward and downward movement and to reach the handle of the quill feed becomes tricky. Big machines are more often used for die sinking work.

How are CNC operated turret milling machines more efficient?

The machines with CNC or computer numerical controlled technology can produce large number of goods which are precise and alike. With CNC machines the productivity also increases.

What points should be considered while buying a turret milling machine?

A lot depends on your requirement, what type of work you need to do, how complex or simple your work is. Check the power and the speed of the machine at which it operates. Some manufacturers offer a variety of attachments while for others you have to buy at extra cost.

Conclusion

A turret milling machine is a multipurpose and a very adaptable machine. A variety of products can be manufactured with this machine. The position of the machine can be changed easily as these are not very big and these are easy to maintenance.

Features of a Turret Milling Machine

Turret Milling Machine3 A milling machine is a highly versatile machine tool which is used for machining solid materials. It can execute a large number of operations that includes cutting, planing, drilling, shaping, contouring, diesinking, etc. Milling machines are basically classified in two forms, such as horizontal and vertical, which actually refers to the orientation of the main spindle. In a horizontal machine, the cutting blade extends horizontally. While in a vertical machine, the cutting edge is held vertically above the work piece.

The turret milling machine is one of the sub categories of the vertical milling machine. It primarily operates by moving the table around the cutting blade in all the directions. This milling machine has the ability to cut various types of objects. The turret milling machine consists of a stationary spindle and a table which is moved in the perpendicular as well as parallel direction to the spindle axis, in order to cut the work piece. This type of machine provides various methods of cutting with the help of a quill. The quill enables the milling cutter to be raised and lowered in the vertical direction for cutting the required material.

Turret Milling Machines

A wide range of turret milling machines are now available in the market. They have a variety of features, functions, dimensions, and specifications. Hence turret milling machines are regarded as the most versatile milling machines. However, the large machines are complicated to operate. This is due to the fact that as the machine size increases, the upward and downward movement requires considerable effort, and it is also difficult to reach the quill feed handle. They are therefore preferred for die sinking operations that involve machining a mold into a block of metal.

Moreover, the turret milling machine can be repositioned anytime for improving the functionality of the machine. This highly resourceful milling machine comprises of several options for aligning the spindle in a number of positions. It has a unique design and a sturdy structure. Besides this it includes various user friendly features and has greater functionality. This highly effective machine is also well known for its low maintenance and high performance. And since it is a multi-purpose machine it has the capability of manufacturing a variety of products. It is particularly suitable for producing a wide range of automobile parts. In fact this vertical milling machine is relatively less expensive than the horizontal milling machines; and hence they are more commonly used throughout the world.

One of the latest features of these turret milling machines is the use of computer numerical control DMTG Turret Milling Machine

technology, which is popularly known as CNC. Using this modern technology, the user can input simple as well as complex instructions for operating the different parts of the machine. The CNC technology also helps to increase the productivity of the user, and also enables them to continuously produce a large quantity of accurate and similar products. Some of the recent models also include a hand held remote control with buttons for machine feeds and spindle movements.

Tips for Buying a Milling Machine

CNC Milling Machine1 A milling machine is basically a machine tool that is widely utilized for machining hard materials. They are generally used in the metal working industry to shape solid items by removing the extra material in order to form a finished product. Milling machines are available in two primary forms namely horizontal and vertical, depending on the orientation of the main spindle. They may differ in size from small bench mounted models to large room sized machines.

This milling machine is a versatile tool that can be used for various operations such as keyway cutting, slot cutting, threading, routing, planing, contouring, drilling, and die-sinking. A cutting fluid normally flows over the cutting area for cooling and lubricating the cut and for washing away the residues. The milling machine has the ability to cut a broad variety of metals that includes aluminum and stainless steel. The speed of this machine tool can be adjusted to run slowly or quickly depending on the material to be cut. Usually all soft materials are milled at higher speeds, whereas the hard materials can be milled at a slower speed. Moreover, the harder materials are generally milled in smaller quantities at a time.

Milling Machines

Milling machines are either manually operated, mechanically automated, or digitally controlled CNC Milling Machine2 via computer numerical control. These machines have gained immense popularity amongst many small as well as large enterprises throughout the world. Hence if you have decided to own this equipment for your business, you should consider the following tips for buying a milling machine. Generally it all depends on your budget limits and specific requirements.

Thus you should first of all plan your budget. Basically it is the amount that you are ready to invest for the milling machine. However you should note that in case the actual cost of the equipment exceeds your budget; then what will be the maximum amount that you will be ready to spend. Hence it is advisable to set an upper limit of your budget. Thereafter you can visit a nearby showroom that sells milling machines and choose the suitable equipment. The dealer will provide details about the various models and guide you to take the right decision.

Besides this lots of people now prefer to purchase equipments through the internet. This is due to the fact that it is very convenient and also saves your time. Moreover there are several websites that offer a variety of milling machines. Hence you have a wide choice to decide and go for the model that meets your exact needs, and is also within your budget.

Turret Milling Machine3 Further you can browse multiple websites to compare the price and features of the same model and then pick the required machine. Another significant factor is the credibility of the supplier. Hence you should buy from a reliable manufacturer and also ensure that they offer comprehensive warranty. It is also recommended to confirm the availability of spare parts for the milling machine. And lastly the chosen dealer should also provide prompt after sales service.

Tool Room Machines for Industrial Processes

CNC Milling Machine1 A tool room machine is required for various applications in industry where there is regular need to cut, shape and grind rigid materials like metal and wood. Various types of tool room machines are available in the market for use in several industrial processes:

· The Milling Machine is common and performs multiple operations which range from easy tasks like drilling, planning, slot and keyway cutting to the difficult tasks like die sinking and contouring.

· The Grinding Machines or grinders are employed in the task of grinding metal and other materials. These tools are highly useful in metal workshops as they aid in the process of deriving metal chips from sheet metal to be used in several applications.

· The Shaping Machine is useful in the process of shaping metals in industry through removal of unwanted material from the surface of flat metal. The shaping machine is vital when hefty amount of metal is to be removed to form a certain shape.

· The Slotting Machine is used in industry for the making of slots required on screw heads, wood screws, bolts and other essential components. The most frequent application of slotting machines is in the process of manufacturing automobiles, furniture, electrical components etc.

Turret Milling

The Turret Milling Machine is best known for shaping metals and other solid materials with high Turret Milling Machine3 level of accuracy. The Turret Milling Machining components comprise of rigid material, usually high grade cast iron. The application of Turret milling machine in industry is partly favored by its high precision in machining and metal shaping with cutting power force. The Turret milling tool room machines have a compact frame suited for small spaces and the quality cast iron material ensures their durability.

Vertical CNC Milling Machine
The Vertical CNC Milling Machine has significant application in industry for cutting processes. This Machine tool offers high strength and durability qualities of a manually driven vertical knee mill. The Vertical CNC Milling Machine is used in industry to machine the most intricate and highly detailed parts through employing automation technology while also providing the option to switch and manually machine the simple parts through its axis hand wheels.

Gantry Type Machining Center

The Gantry Type Machining Center is applied to the parts of rough and finish machining processes for various sizes and shapes of metal surfaces. This Machining tool from http://www.yashmachine.com/wm-series-gantry-type-machining-center/ comprises of a base fitted with a rotating chuck which is driven through a gear box for gripping the component. The chuck has the option of being hydraulically or manually operated as necessary. The gantry motion, the RAM Cross and Vertical movement are guided by CNC to cover the whole area of swing available with the chuck acting as the table.

Conclusion

In order for industries to produce high quality products, it is vital for workshop processes to provide properly shaped metals and this is possible through the various important tool room machines in the market. Some of the vital machine tools like the turret milling machine, Vertical CNC Machine and the Gantry type Machining Center are crucial.