Category Archives: Turret Milling Machine

Turret Milling Machine – Must Have for the Defense Department

Introduction

Milling machines have been used from time memorial in a large number of military functions. The first miller was used by Whitney Eli to mass manufacture 10,000 muskets in 1798. Their use in the military operations has continued to advance and they are currently used to manufactures parts for vehicles, aircrafts, tanks, weapons and other products.

Use in production of military tanks and equipments

The tank is common equipment used in attack and defense for many centuries. It comprises of the rotating turret body, turret ring, hatch, periscope, the chain track, the steel wheels, drive sprocket, solid steel body, machine gun muzzle, barrel and mantlet, propeller shafts, engine, gear box, exhaust system, transmission, radiator, air cleaner and exhaust system.

Each of these tank components must be made to great reliability, accuracy and high strength to withstand off road conditions and the enemy fire. Specially designed heavy duty and CNC turrets millers are used to produce at least 85% of all the components in tanks.

Use in production of military tanks and equipments

In addition, other vehicles used in defense require flat surfaces that are inclined at different angles. The turret enables this equipment to turn the spindle and hence angular flat surfaces can be achieved. Many engine, gear box, transmissions and vehicle accessories require a milling tool during their manufacturing processes.

There are also thousands of specially designed equipments for launching missiles, attacks, defense and combat. These devices have flat heavy surfaces which are sorely manufactured using special millers. This device is therefore a must have equipment so as to produce complicated surfaces that must have high flatness and levelness.

With great advances in high speed carbide tipped cutters, these machines are able to remove materials faster resulting to high accuracy, precision and production of durable materials suitable for the army.

Unlike other millers, the turret is compact and occupies less workshop space. It is also highly flexible and adaptable to a wide range of activities. It achieves 900 swing to the left – right and 450 to swing forward and backward. The ram can move forward and backward as well as make a 3600 turn. The tool allows the milling of complicated shapes inclined at any angles which aren’t possible without these tilts. All these factors increase the versatility of this tool in manufacturing and maintenance workshops.

Repair and maintenance of equipment

Repair and maintenance is part of any military station. Vehicles, tanks and other equipments that are exposed to rough terrain constantly require maintenance operations. These include shaping and smoothening engine surfaces, gears and other components, resurfacing and making new components. These operations require this machine tool.

Military aircraft fabrication and servicing

There are numerous combat planes specially manufactured for defense operations and have superior reliability and accurately manufactured components. The new computerized milling machines are used to manufacture their parts. Engines, fuselage and wings are accurately produced using this device.

In addition, repair and maintenance of these plane parts require precision machining of parts which use the miller and other machine tools.

Achieving Reliability in Construction of Marine Equipment Using Turret Mills

Introduction

It is said that one machine can perform the job of over hundred men and the work done by these machines has countless advantages as compared to manual tasks.  The marine sector is one of the most important sectors in international trade. It account for over 80% of all the goods transferred from one nation to another.

Due to the heavy nature of the machines used in ship building and the need to incorporate reliability, all marine metal construction works can only be achieved using heavy duty machine tools. These machines are widely popular in this sector and are inevitable in the construction of modern boat components.

marine parts

Manufacturing precision marine parts

These components require heavy duty gang milling operations. In addition, machine centers comprised of both horizontal and vertical millers are installed. The horizontal types have an arbor which can house one or many cutters. The turret essentially has a rotating cutter held vertically against a moving work piece.

The modern hull (the part under the water) and super structure- the part above the water are manufactured by cutting large steel plates, machining them on miller to specific shapes corresponding to the hull and finally welding the plates to for the ship hull and the superstructure above it. Since the hull must be water tight, precision is crucial and is achieved through careful machining and welding.

marine_diesel_engine_crankshaft_crankcae_assembly_ship_repairs_parts_salvage

The parts of the ship propulsion system are largely dependent on accurate and precision machining of large elements. Modern propulsion is achieved through the use of large V type diesel engines which are coupled through a gear box or a shaft to the propeller.  The manufacturing of these engine blocks require large machines that can fabricate all components to accurate flatness and good surface finish. Due to the heavy pressure, these parts must be made reliable and resist imposed loading.

In addition, these devices are also used to produce countless parts. A number of operations such as flat milling, leveling, surfacing, gear cutting and cutting slots are achieved using this device. Therefore, these devices are imperative in improving the reliability of parts produced.

Repairing and maintenance of marine equipment

Mills are virtually all ship maintenance workshops. The device has wide application in this sector since the swivel and turret can be adjusted through 3600C to make any type of cut. The turret and other millers play a significant role in repair of old engine blocks and cylinder head that require constant leveling. The equipment also performs countless operations in repair works such as gear cutting, grinding and bolt head shaping.

Conclusions

The boat building and repair industry is one of the most thriving sectors in many countries such as the UK, USA, China, Europe (Netherlands) and India. It comprises of both small and large scale operators. In the UK, for example, the industry employs over 105,000 people and generated over £7.6 billion annually. This industry heavily relies on machine tools such as turret mills in production and maintenance.

Workshop Tools Supporting Aerospace Sector

Machine Components Made for Aerospace Products

Aerospace industry relies on easiness in making precise components. When it comes to making of structural parts or internal gadgets, the role of CNC machines becomes highly required. To guarantee quality and standards, temperature controlled process planning, application of suitable tools which help to maintain the above requisites are some of the significant aspects followed in successful creation.

Machine Components Made for Aerospace Products

Modernity of Machine Shop

For manufacturing needs complete form of modern equipments with automated features has become a common set up in many production cells. Especially modern CNC machine shop arrangement has more significance in facilitating manufacturing capability. The need for instruments for creating finishing activities also has demand for metal job devices and the requirement includes anodizing, lubricated dry film, coating and assembly of smaller elements.

Equipments Involved in Construction

Equipments Involved in Construction

Computerized devices are highly considered for managing multiple invention activities. The most important appliances which have become mandatory in many aircraft industries across the world are CNC turning lathe, horizontal and vertical machining centre with computer numerical control feature, etc. In addition, 4-axis and 5-axis capabilities are also looked for during selection of devices. Multi axis capacity helps in constructing complex components like couplers, seat frames, flanges, missile elements, and many more. These are complicated to produce and manufacturers depend on automated tools for precise creation.

Benefits of Automated Lathes

  • Lathe turning services are found to be fast and reliable for producing accurate components
  • Supports making of parts with complex dimensions
  • Even most complicated aircraft accessories can be created in comparatively less timing.
  • Compatibility of instruments is highly appreciated in this industry. Because computerized turning machines support varieties of metal materials like alloys, steel, aluminium, etc
  • Easy to handle big orders
  • Convenient to manage prototyping services and urgent requirements
  • Saves manufacturing time
  • Helps to pre-plan fabrication
  • Supports to organize projects as per client requirement
  • Flexible to make varieties of components in different shapes

Statistical Process Management

The important advantages of Computer embedded equipments are that they allow for maintaining on-time production and delivery of products with minimal chances of wastage or damages. For example, Horizontal machining tool helps in reducing as well as eliminating delays at the time of creation because it causes meager errors and simplify supply chain process for manufacturers.

Improving Work Material Surface Finish

Improving Work Material Surface Finish

Mill and machining center offer accurate finishing by supporting in necessary radius formation. The operator can manage operations like decreasing cutting procedure and obtain better results. For making minor parts adjusting lead angles provide greater results in finishing. Monitoring tooling operation during the time of cutting process is another way of reaching supreme results from computer aided instruments.

Conclusion

Aerospace industry requires creation of many complicated parts for structural and operational requirements. These components have to be produced undergoing precision rules for reaching accurate results with meager or zero errors. Computerized instruments are much supportive in this regard especially lathes, mills and machining centers.

Get Horizontal Machining Center from DMTG at Seasonal Offer Price at Yash Machine Tools

Yash Machine Tools proudly announces special offers season three in association with Dalian Machine Tools Group for Horizontal Machining Center. This offer is valid from 1St August 2014 to 30th December 2014. Visit our special offer season three to get the exciting range of Horizontal Machining Center HDA series with the best specifications including 24 arm type tool changer, spiral chip conveyor, Full enclosure guard and rotary table (Chainring 1” X360). Available models HAD50 and HDA63. Special Seasonal offer also includes MDH series with 40 double cam arm type tool changer, spiral chip conveyor (double sides), full enclosed guard, double rotary table (chainring 1˚X360). Choose one from the models available MDH-50, MDH-65 and MDH-80. Contact us for more details by visiting http://www.yashmachine.com/contact-us/ or mailing to us at info@yashmachine.com or give us a call at +91-96625226932 and pick the best machine model at relatively excellent price. 

YASH - HMC Horizontal Machining Centre

Why It is Necessary to Check out the Spindle Quality of Turret Milling Machine?

Milling Operation and Types of Equipments

Grinding or grating operation is a kind of machining applied to bring out definite shape to the work piece. There are different types of grinding mill devices designed and supplied to match the various machining requirements in engineering, automobile, and related industries. Turret or vertical, horizontal, CNC, are some of the most preferred milling machines.

What is Unique about Turret?

The turret is among the flexible milling machine is it also referred to as the vertical grinding equipment. It is preferred to grate work piece in three types of axis and the spindle of this machine keeps up cutting with dynamic movement,

 Importance of spindle in Turret

Spindle is a flexible component in turret as it can be set in different angles. While buying vertical mills, the presence of spindle is highly recommended as without spindle It is difficult to perform grinding operation in different axis.

VERTICAL KNEE-TYPE MILLING MACHINE

How do Spindle Works?

Turret is also called vertical milling equipment and it is made up of important tools in which spindle remains most important. It is only with the help of spindle speed lever variation different milling operations can be done.

Searching for Turret with Quality Spindle Attachment

The spindle is fixed above the machine mount or table just above the vertical axis. Turret equipments are designed either with manual spindle operation or automatic spindle operation and this part is either moved upwards or downwards matching the grinding direction and requirement.

Functional Aspects of Spindle for Milling

Turret milling machines is the key factor for all sorts of milling requisites. The grinder or drill tool is attached to the spindle so that the operator would be able to obtain grinding operations in X or Y or Z axis. Hence, spindle quality need to remain strong.

Make sure of the Spindle Quality while investing in Vertical Mill

Since the spindle holds the grinding or drilling tool, necessary machining settings can be obtained only by managing spindle direction and spindle speed. A vertical mill depends largely on the type of spindle it is equipped with.

Spindle Speed for Large Productivity

For high speed turret, checking the quality, position and rotation aspects of the spindle is very important, proper spindle rotation must be checked. This will ensure the reliability of the equipment.

BED TYPE MILLING MACHINE

Yash Machine Tools-For Reliable Turrets

Yash Machine Tools is a popular supplier of milling, grinding, cutting and shearing equipments. We offer turret milling equipment, milling cum drilling device and bed type mill equipment and also accept customization requests from consumers concerning machine specifications.

Vertical Drill and Spindle Quality Maintained at Yash Machines

Our grinding equipments are made of high tensile strength material and when it comes to spindle requirement we make sure that every machine offered by us work for long run.

Conclusion

Vertical drilling remains a specific machining requirement in engineering industries. Spindle is one of the key components that need to be checked for quality and capacity before investing in the equipment.

Find out the Flexibility in Machining Various Solid Metals with Turret Device

Learn about the machining principle of turret device

Turret equipment is one of the suitable machinery options applied for cutting metal work materials. It is a good machine model which can handle heavy metals for cutting. Apart from that turrets can also be relied up on for specific and precise cutting process.

The difficulties in processing solid workpiece metals

Solid work piece materials like heavy duty metals, glass and plastic need to be handled carefully when they are set for cutting or bending process. As a small change in cutting or shaping dimension might lead to wastage of the whole work piece; hence, these heavy duty and solid materials have to be processed with the help of equipments that can handle them easily and precisely.

Why to choose a turret device to machine solid work piece materials?

Turret device is a very important tool that can handle different solid materials for cutting. In addition, it is quiet flexible to obtain the same dimension of cutting with turret device which is not possible in other machineries.

Types of Solid Work Piece Materials

Metal work piece such as cast iron, steel, bronze are considered as solid work piece materials. Glass and plastic are considered hard next to metals. However, metal work pieces available in sheet form stays flexible for machining.

Reasons that make turret device a flexible option for machining

Turret is a flexible option as apart from accuracy and solid metal handling capacities it can also be applied for drilling and shearing operations as well.

Turret Milling device models offered by Manufacturers

Yash Machine Tools offers a superior quality of Turret Milling machine. This equipment can be applied for different types of cutting operations. The rectangular cross section of column and knee slideways keeps the machine durable and reliable for handling solid metals.

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How to choose the right Turret Milling Device? 

It is important to find out that the turret device is made of high grade materials. There are compact turret equipments available in the market that can be installed in moderate space in the industrial premises. The spindle in the milling device bears the efficiency in providing the required cutting force with precision. Hence, the spindle part also needs to be checked for before investing on the turret milling equipment.

How to find the leading tool supplier?

Workshop operation tools are supplied worldwide by many manufacturers but the interesting aspect is to find one who can offer high quality of machinery at low cost. Yash Machine Tolls is one of the reliable companies who supplier extensive collections of imported and country made machineries at affordable price.

Why Yash machine tools lead the market?

Pricing, quality of machinery, easy of supply, customer support, customized machine models are some of the important qualities that make them lead the Machinery Market.

Further more information about various solid metals with turret device, visit – http://www.yashmachine.com/tool-room-machines/

Conclusion

For engineering works where heavy work piece materials need to be machined, turret milling component will be the right choice of machine. Finding one from Yash Machine Tools will stay a best option.

Does CNC Concept Work Successfully For Auto Execution Processes

Why Milling Machine Is Considered A Specific Device?

A milling machine is a flexible device that can be applied for a range of machining purposes such as drilling, bore, gear cut and for making slots wherein the work piece can be metal, wood or any solid material. For obtaining dynamic movement to position the work piece as per the machining requirement a milling machine is found to be an ultimate choice. Since, with milling device it is possible to obtain different orientations, different dimensions of milling operations can be performed with this device, hence, it is considered as a specific than other workshop machineries.

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Industrial Advantages of Investing In Milling Machines

With the orientation flexibility and tooling option available in milling equipment, it is very convenient to capture the desired shape of the work piece material. The role played by the cutter is the highlighting factor of the milling equipment. The cutter is the fundamental tooling piece which contains a saw teeth and it is attached to the milling device. The cutter is designed in different shapes in accordance with the demands of milling requirements. In addition, the cutter has the capability to rotate quickly thus helping the shaping process to happen spontaneously. Spending money on such machinery will add value for our purchase as different work piece materials can stay compatible with this device. Above all, the selection of cutter defines the industrial machining specifications. Hence, investing in milling machine will stay a profitable option.

CNC and Its Implications on the Machining Process

CNC or Computer Numerical Control is applied in manufacturing sectors and this feature is considered as a suitable alternative to conventional or old type of machining requirements provided the sector has an experienced operator who can manage the controlling process perfectly. With the installation of CNC technique the manufacturer can obtain production process round the clock and through all days of a year. The CNC milling machine is basically programmed according to the production requirements; hence it is very convenient to select the program pertaining to the quantity materials to be drilled along with the dimensions required. The device will automatically implement the drilling progression even for several hours without causing hindrance to the machine.

UNIVERSAL MILLING MACHINE

Does Auto Execution Really Works Effectively With CNC

Operating a CNC Milling equipment for instance is not a tough thing, as simple training is enough to make the operator understand the nuances of very easy functionality of CNC, hence this will reduce the cost of labour as well as it is not required to search for skilled engineers to operate and monitor. In addition, one of the major advantages of CNC is that the whole equipment can be enabled to function more effectively by adding advanced software.  If the manufacturer has more than one workshop machinery, with the help of CNC embedded technology, he may require a single operator to handle the machining functions of all the machines at the same time, as CNC helps absolutely for fully automated purpose. To know more about CNC turret milling machine, kindly visit – www.yashmachine.com/wm-series-turret-milling-machine-2

Conclusion

With a set a commands inculcated in the programs with which accurate machining surfaces and patterns can be made for more and more work pieces with mere or no difference found in precision among the work pieces, wherein differences may arise if the work piece is of low quality. In addition, automated milling devices can work effectively with CNC technology and make the process easy to position the work piece in both the vertical and horizontal direction automatically with the help of programs uploaded.

Benefits of Turret Milling Machine from Indian Machine Tools Manufacturers

The milling machine is equipment that shapes metal using rotary cutters rotating at an angle to the work piece while it moves along a guided rail. It is a widely used technology for cutting or machining metal to very precise sizes and shapes. The milling machines have two main types based on the position or the orientation of the spindle during operation. These are the horizontal and the vertical milling machines. The size of the machine can vary from bench supported to room size equipment based on the degree of operation.

Turret milling machine

This is an innovation of the milling machine that is vertically oriented and has a wide range of applications that it can handle. Due to the wide angle of operation it is considered the most adaptable type of milling. In its operation the bit does not move relative to the work piece but the bench moves in both horizontal and vertical planes relative to the spindle position.

Benefits of the turret milling machine

The manufacture of the turret milling machine has greatly contributed to the advancement of industrial manufacturing. Manufactured by Indian manufacturers such as the machine tools.net, they have high precision capabilities hence able to deliver the best quality work for your machining needs. Some of its benefits include;

  • Versatility in that it can be used for a wide range of machining activities in the work place.
  • Efficiency during operation in that the operator has a clear view of the process while it is going on. They are also able to detect an error as the process goes on and able to correct it.
  • Can be adapted to various kinds of jobs easily hence a wide variety of applications.
  • The application of the computer numerical code CNC milling means that precise calibrations can be done via the computer for accurate machining therefore produce high quality work.
  • High precision ability allows for the creation of high quality tools and machine parts making rapid innovation a reality.

The high technological environment in India and investment in cutting edge machine tools has enabled manufacturers develop the best CNC milling machines made with the highest quality materials such as high torque motors solid frames for stability and micrometer calibrations. You can check out the range of genuine tool room machines, here at – www.yashmachine.com/tool-room-machines

Indian Machine Tools manufacturers

The machine tools manufacturers such as Yash Machine Tools, ESSKAY lathe, have been able to make high quality machine tools which are durable and high performance with a relatively affordable cost. The demand for finished goods has caused a rise in manufacturing industries prompting the development of the machine tools. Government support has also contributed to the favorable development of the industry. In comparison to other manufacturers, Indian machines will be more affordable and offer value for money.

Conclusion

Milling machines are used in shaping wood or metal into required design or shape. They   are classified as machine tools. The turret milling machine is one of the latest milling machine technology that utilizes the Computer numerical code systems to program and calibrate the machine. In its operation the spindle remains stationery while the bench moves along with the work piece. This makes the machine efficient and accurate while machining. The Indian machine tools are highly developed and leading as compared others due to their high quality and long life making them a better value for money.

Why should you buy a vertical turret milling machine?

What is vertical Turret?

The need for workshop machineries varies depending on the type of products. Every workshop machinery requirement is generally chosen based on the percentage of precision that can be obtained for a range of operations considering the work load as well. For example, heavy duty and light duty materials require different workshop equipments that can manage respective thickness. Hence, the selection of machinery for several core purposes is highly solicited to receive flawless accuracy in processes such as drilling, milling, shearing, bending, etc. When it comes to milling machine which is applied for reshaping solid materials, a vertical turret milling machine might stay very useful as we can handle a range of operations like cutting, drilling, etc.

WM SERIES TURRET MILLING MACHINE

Types and features of vertical turret milling appliance

The turret milling machine is of two sorts and the technicians can opt between choosing a vertical turret milling machine or horizontal turret milling machine where the material that has to be reshaped into vertical or horizontal model.  Wherein, the position of the milling accessory and the spindle axis are the main factors to decide on vertical and horizontal designs of turret. Apart from these general uses of turret milling machine, the special features that can benefit workshop requirements are

  • Availability of compact configuration
  • The whole structure of the equipment occupies only small space
  • Can be handled in various directions like moving forward, backward and rotating to 360 degree and hence the operator can easily increase the machine range
  • The machine structure is made of high-grade cast iron and therefore they are highly rigid and reliable for long term usage
  • Above all can be repositioned if and whenever the mechanism of the machine needs to be improved.

Some significant features

One of the main advantages of using vertical milling machine is that the construction of the machinery is made of high-quality cast iron and the sideways is made of anti-friction material that suits perfectly for excellent accuracy and high efficiency. The high precision spindle use is another attractive feature in turret wherein, the spindle speed stays the importance attraction that is equipped in different ways in different models of turret machine. For example, spindle speeds are designed to felicitate a range of operations like cutting, accuracy in locking, stiff load bearing heavy duty machine, and so on. In addition, the vertical turret equipment is designed with a vertically oriented spindle axis with which it is quiet easy to cut different materials. The vertical turret found to be useful in industries like construction, die sinking and contouring. Since, a range of important workshop activities can be made fast and easier in milling machines, vertical turret are opted frequently all over the world. In addition, vertical design in turret milling equipment is relatively less expensive than horizontal design. Read more in detail for turret milling machine.

Tips to buy

There are some important tips that can help while investing in a vertical milling machine, they are

    • Evaluate your production capacity and decide over the budget which you can afford to invest
    • Collect the various models available with accessories provided from a couple of manufacturers
    • Confirm the availability of spare parts from the suppliers
    • Confirm the maintenance assistance availability
    • Make sure of the reputation of the supplier

Things that you should know about Turret Milling Machine before you Purchase it

About Milling Machine and Turret Milling Machine

WM Series Turret Milling Machine  DMTG Turret MillingMilling machines are tools that are designed to craft solid objects, such as wood and metals, into various desired shapes. The milling machines come in two main forms: horizontal and vertical. The forms come about with the orientation of the spindle. That is, the cutting unit. The turret machine has a vertical spindle that remains stationery throughout the cutting process. The table, the place where the metal is put is the one that essentially moves up and down. This is due to a quill unit of the machine. Consequently, the machine operator succeeds in creating a wide range of depth in the metal. The turret gear either comes as manual or automated. This is to say that for the manual kinds, the moves the table in order to make cuts while for the latter, operator uses formulas on the machine to make cuts. The turret machines come in small sizes for them to work effectively. The larger unit create stress on the operator as they are difficult to move. The most effective feature about the turret machine is that it makes versatile shapes.

The importance of the Turret Milling Machine in the Machine Tools Industry

The turret machine, also known as the Bridgeport milling machine is a tool that has developed efficiency and accuracy. It is a tool instrument that offers precision on every piece of work. When working with the machine, you get the desired shape without flaws and within a minimum time set.

Things that you should know about Turret Milling Machine before you purchase it

It is important to make a wise decision when purchasing a turret machine so that all your needs will be met. These are the things to consider:

· The size and power of the tool which is in turn determined by the work the machine is to do. However, for a turret machine, the smaller the size, the better.

· It is important to do a research on the various models that are in the market. For example, the universal, vertical and turret milling appliance.

· A turret machine is closely related to a bed machine because they perform essentially the same tasks. However, a turret is easier to work with because its support table can move both vertically and horizontally. Nevertheless, a turret tool machine is not a complete substitute of the bed machine.

· You can choose to buy a manual type or a CNC enabled turret engine. The latter requires an extra cost, space and power. Such types are most suitable for armatures.

· The other consideration is whether the machine can be upgraded since technology advance fast. A turret machine is a big investment that should not go obsolete fast.

To Know more about Turret Milling Machine, visit – http://www.yashmachine.com/wm-series-turret-milling-machine-2/

Conclusion

Therefore, it is much easier to buy a given type of machine after obtaining the key facts about the tool. It is also important to look out on a company’s credentials as well as the machine that you want to purchase. The turret machine is a big investment and that is why one should learn all the facts of the device before the purchase.