Category Archives: Tool Room Machines

Automation of Machine Tools

Why the need for automization?

Automation is the process of enhancing mechanism of machines. It is one of the innovative concepts which had been existence since several years and the need for such featured stirred up to cope up with production demand. The raise in demand for manufacturing is to find some strong development in particular areas of operation is one of the reasons that urged incorporation of automization.

Automation of Machine Tools

Advantages of Mechanical Applications over Manual

Though tooling applications were done with manual assistance and simple handy instruments, there were many things which industries felt to be regulated to reduce the possibilities of wastage, time consumption and risks. Whereas, mechanical aspects were found to reduce the above concerns and pave way for smart working and find improvement in returns as well.

Advantages of Mechanical Applications over Manual

Machine Operations which demand habitual working

Habitual or mechanical working of apparatus is a common requirement in many production units. However, the point of adding repeated mechanism without manual assistant covering several areas of production is what many industries are looking out for.

Machine Operations which demand habitual working

Functional Aspects overlooked in Production Units

Any industry or company that deals with producing merchandize has to take care of overall operations starting from feeding raw materials to machining and conveying the finished product. In addition, precision also stays one of the most required aspects as far as production is concerned and a device equipped with habitual functional features becomes ideal match.

Types of automatic provisions for machine tool operations

When it comes to leading mechanical features, CNC takes the lead role. Computer Numerical Control is the method of incorporating mechanisms of equipment with computer control and eliminating the need for manual interruption to shift tooling operations. This feature has been considered to be impeccably ideal for several industries which depend on equipments a lot as this provision does not remain a constraint for drilling or grinding or shaping or surfacing device.

Types of automatic provisions for machine tool operations

CNC-Complete Control of Automization

One of the important advantages of embedding computerization in tools is advanced operations. This works efficiently for manufacturing sector. Companies which deal with metal products find more benefits with the help of this feature.

Merits of Embedding CNC Control in Tools

It helps for optimum utilization of raw materials and reaches perfection in tooling. Everything is fixed through selection of suitable programs, wherein the operator can just remain an observer and monitor procedures

Why should we buy computer controlled equipments?

Production systems embedded with computer-aided activities keep up to manage competitiveness and support industries to adopt production methods to upcoming requirements such as,

Higher quality,
Efficient structural outcome,
Precise dimensions,
Time schedule, etc. However, integration of main system with that of numerical control is more important for successful machining outcome.

Does it work for small scale production?

This technology is not a constraint for smaller or higher range of operations. When it comes to investment, this instrument may cost a little higher than usual range of equipments. Therefore, companies which receive large scale production requisites can benefit more by embedding these features.

available automated machines

List of available automated machines

Yash Machine Tools provides wide range of CNC based equipments that support for faster, precise and uninterrupted activities. You can find the best model of computer-aided lathe and milling instrument from us.

Conclusion

Due to the increased production requirements and the need to stay in competence with other manufacturers, it becomes quite necessary to include computer assistance in machining tools. These devices are smart in working and support largely for non-stop production.

Learn about the Work Piece Set Up in Milling Device to Achieve Perfect Machining

Importance of Work Piece Feed

Machining jobs are of various varieties and work piece materials can be applied after machining only if tooling dimension is precise. Hence, among the list of works involved in machining, setting the work material is considered a very important quality. Improper feeding of work material will increase the possibilities of material wastage, changes in machining dimensions, damage to tools, etc.

Work Material Set up Basics

Setting the work material requires good analysis of machine operations, better understanding of the material characteristics, tooling, etc. As far as milling machine is concerned, feeding the machining ingredient has to be done perfectly as misplacement leads to complete changes in dimension and it would become impossible to expect precision in grinding.

Tough Aspects of Material Feed in Grinding Device

Material feeding into the crushing equipment consumes more time as it is an equally difficult job like grinding. However, setting the work piece into the device needs man power assistance and the operator should do it accurately as the material must be perfectly clamped.

Milling Machine Functionalities and Work Material Feeding Rules

As far as grinding machine is concerned, it is not enough if the work piece is correctly clamped. Apart from that, it has to be positioned to match the surface with respect to the grinding tool. Perfection of material feed can be observed after matching the surfaced that has been milled.

Material set up for Different Types of Grinding

Positioning of work materials depends on the texture, thickness of the material with the type of tool chosen for grinding. Vice is an important tool applied in majority of surfacing operations. However, for large work piece additional accessories like clamps, bolts and T-nuts have to be added to proceed with grinding.

Work Piece Feed and Subsequent Safe Working

Apart from work piece feed, the clamp tool has to be selected based on its capability to hold. This is a crucial aspect to be considered in grinding operation so that operator will be able to obtain safe machining. In addition, exact clamping also favors for precise grinding.

Understanding Vice Alignment

Vice is a spectacular portion in grating equipment. It has to be fixed parallel to work piece holding parts. Similarly, vice alignment should be interrupted by fuel used for grating, chips or wastage released from grating and vibrations.

Application of Hammer in Work Ingredient Set Up

Operators need to make use of face hammer to make sure that the work ingredient is set in the perfect position on the supporting base. The work ingredient should be removed from the machine and checked well before placing the same for further grinding.

Milling Equipments Manufacturers in India

India leads the machine market because of the number of reputed manufacturers available in the country. Bhavya Machine Tools is one of the prime suppliers of workshop friendly equipments. Our milling equipments are made of superior grade metals and can work for long term.

Conclusion

Setting up of feeding the work piece material into the grinding equipment is a crucial job as precision of grinding depends largely on positioning of work piece.

Discover the Magic If Easy Workshop Activities with CNC Milling Device

Yash Machine Tools has specific range of CNC based workshop devices. CNC lathe and CNC milling machine are the prominent models manufactured by Yash Machine Tools. Workshop machinery at Yash Machine Tools is made with high quality cast and steel material; hence, investors do not have to doubt about the reliability of the machinery. Yash Machine offers machinery at relatively economic pricing than other machinery manufacturers. Kindly Visit – http://www.yashmachine.com/cnc-milling-vmc

Working with automated and computerized machines for machining activities creates excellent scope for increased production. CNC technology based machinery is popular among the automated formulae. CNC lathe and CNC milling from Yash Machines will remain excellent choice for its adaptability, quality and pricing.

The Significance of Spindle in CNC Milling Machine and Gantry Type Machining Centre

Milling Machines and its working Principle

Working with solid work piece materials is a tough job indeed as it might not be easy to obtain precision in machining. It is considered as the best alternative to handle a number of hand operated milling operations with ease and with accuracy.

Types of Milling Equipments

Milling equipment is available in customized specifications to machine the work piece. The spindle plays the key role in milling operation and the machinery is classified based on the spindle orientation into vertical or horizontal models.

Spindle Operation in Vertical Milling Machine

The spindle is set for vertical orientation in vertical milling device. Wherein, the spindle stays the main specification and it is only with the help of spindle that the machining operation can be adjusted in over different sides of the work piece material.

Spindle Movement in CNC Vertical Milling Machine

CNC vertical Milling machine provided ultimate mechanism with no compromise made on accuracy. The spindle operation of this milling machine type is computer numerically controlled; hence, investors can expect flawless machining operation. Similarly CNC embedded milling tool usually contains good production capacity therefore for large production demands and milling over top to bottom direction CNC vertical milling device is the right choice.

Gantry Type Machining Centre and its working Principle

For multi-functional milling operation gantry type machining centre is the right choice. This equipment is one of the latest and versatile milling equipments and gaining familiarity among the industries for its structural excellence and quality of operation.

Milling Equipments Supplied by Yash Machine Tools

Yash Machine Tools is a workshop machinery supplying company that supports the engineering industries with variety of standard and customized machining components. Milling components from Yash Machine Tools are known for their reliability, high performance, quality and relatively lesser pricing than imported machines.

Types of Milling Tools Supplied by Yash Machine Tools

Yash Machine Tools provide milling tools for various levels of production such as light duty, heavy duty and CNC milling operations. They specifically offer CNC milling and VMC such as WM series vertical CNC milling machine and WM series Gantry type machining centre to several engineering industries.

Spindle Features in Gantry Type Milling Device offered by Yash Machine Tools

Gantry Type milling tool available at Yash Machine Tools is designed with latest machine designing process using software assistance. This milling tool is available with 5 face machining spindle that offer convenience in orientation of the work piece metal. Similarly, this machine is multipurpose and can be operated both manually and automatically.

X-Axis Y-Axis Mechanism in Gantry Type Milling Process

The 5 faced machining spindles are differentiated into X-axis, Y-axis and Z-axis spindle. The X-axis spindle is adjustable with manual assistance, the y-axis works on automatic mode and the z-axis stays helpful to handle metal work piece which has more width. However, both spindles supports for accuracy in milling operation.

Conclusion

Milling equipments need to be selected based on the spindle position and the strength of the spindle. Equipments supplied by Yash Machines are made according to the international standards; hence, they stay reliable, durable and high performing.

Discover the Magic if Easy Workshop Activities with CNC Milling Device

CNC-A Route to Higher Version

Also termed as Computer Numerical Control, CNC technology seems to make tremendous productivity with less spent over man power.
For fully automated and precise production needs buying workshop machinery embedded with CNC will stay a suitable choice.

Why CNC Milling Equipment is better for More Production?

Milling dimensions can be set with the help of computer and the milling operations can be monitored perfectly.
CNC Milling equipment can be preferred for more production with less man power as every operation is done automatically.

Some More Features of CNC

CNC machines offer safer work environment.
Wastage of raw materials can be reduced to optimum level and can be depended for error free operation.

Find out More CNC Equipments from Yash Machine

Yash Machine Tools has specific range of CNC based workshop devices.
CNC lathe and CNC milling machine are the prominent models manufactured by Yash Machine Tools.

Why to Buy CNC from Yash Machine?

Workshop machinery at Yash Machine Tools is made with high quality cast and steel material; hence, investors do not have to doubt about the reliability of the machinery.
Yash Machine offers machinery at relatively economic pricing than other machinery manufacturers.

Further more information about Milling machine, cnc milling machine and cnc lathe Machine, visit – http://www.yashmachine.com/

Conclusion

Guide to the Important Tool Room Machines used for Milling Applications

In a nutshell, tool room can be defined as machinery room. But in a broad sense, it used for the machineries from the basic mechanical to the most advanced electronic and hydraulic machineries used in various industries for metal working and wood working. Tool room machines are used for shaping, milling, slotting and grinding function of metals and woods. Tool room machines are evaluated from ancient time and existing in the most useful form nowadays in factories and workshops to turn out the bulk work simultaneous. India is a leading source in manufacturing of tool room machines from years to meet the needs of local and international market requirements. Mechanical tool room machines are transformed now in high end electronic and hydraulic mechanism to extract good output in shorter time. There are various types of tool room machines used in industries like grinding machine, milling machine, shaping machine, bandsaw machine, hacksaw machine and slotting machine for different industrial requirements.

Why are milling machines used in tool rooms?

Milling machine is widely used industrial machine tool for shaping and cutting of solid materials metals etc. Previously with the starting of industrialization the factories and workshops were grooming with the mechanical milling machines, which were big space occupying noisy machines that was handled by multiple operators to executing different tasks. But now the electronic evaluation has changed the size, shape and working autonomy of the milling machines that have bundled in a small table like structure. The hydraulic form of the machine is used for metal shaping with pressure. The latest cnc milling is even better than electronic format, which is automatically computerized controlled even for fraction accuracy. The Ahmedabad in India has become the hub for machinery manufacturers, where hundreds of machine tools manufacturing units are providing the high end tool room machines to locals and exporting to the international market needs and that too in standard as well customized form as per the client requirements.

Different types of milling machines used in tool rooms

Variety of tool room machines are used for different functions as below-

Turret Milling Machine: If your industrial application is having high load with precision shaping work and even time is a constraint in delivery, the turret milling machine is best for high performance, durability and execution comfort ability with most advanced safety measures.

Vertical Milling Machine: If you need shaping for tough material used in engineering, processing or construction industry, the high end machine for milling mechanism is used with vertical milling machine. Vertical milling machine is available in different forms and also can be manufactured as per the custom requirements.

Milling cum Drilling Machine: if your application is required for multi tasking like drilling and shaping, milling cum drilling machine can be the most economical option for you where in a single price you can achieve both operations of milling and drilling without compromising the work precision.

Universal Milling Machine: The most advanced and highly demanded industrial machine tool for shaping is universal milling machine that can be used with multiple attachments like indexing, rotary table, rack cutting module, table swivel housing and indexing fixture etc. Click Here to get more information on Tool Room Machines.

Conclusion:

Milling machine is industry best tool room machine that has raised incredible benefits to the various industries in the local market as well outside of India. Now Milling machines are manufactured and equipped with various features to cover all your industrial needs in a single machine tool.

How Efficiency & Accuracy in Metal Shaping can be increased with Turret Milling Machine?

The process where rotary cutters are used to remove extra material from a piece of work in order to give it a definite form or shape is known as milling. In a milling machine the metal piece passes through the cutting region of the machine and the blades of the cutter cut away the extra metal and the work piece gets the desired shape.

A turret milling machine is a kind of vertical mill in which the spindle is adjusted vertically and the blades are held in a stationary spindle. The table can move parallel or horizontal to the spindle axis during the cutting process. In this cutting is done in two ways, one by moving the knee, and the other by moving the quill up or down.

Efficiency and Accuracy increases with Turret Milling Machines:

Turret milling machines are very accurate and efficient and these are very versatile also. The operator can see the cutting action and has easy access to it. It was made by Bridgeport in1938 and it is more advanced than the older version. It is smaller in size, lighter in weight, and cheaper in cost so people can easily afford it.These machines are good to look at, they are made well, and are adaptable. Metal shaping is more accurate when the product is made using turret milling machines. Since the head can move in many directions it can reach the work piece from different angles so the product made is accurate.

In a turret machine the quill helps the table to move up and down at different depths, it can make deep cuts as well as shallow cuts, so a number of shapes can be created out of the work pieces. Simple to complicated parts of machines can be made.

These milling machines are more efficient when the size of the machine is not very big. During the cutting procedure the spindle does not move, it remains still and only the table with the work piece moves. As the table moves in both perpendicular and in parallel motion, it is easy for the operator to make cuts in the work piece.

With advanced technology there is a great improvement in the operations of turret mills. These machines are much faster now so more work can be done in less time. They have different speeds for different materials, they can cut 100 inches of material in a minute.

Since turret mills are not very big their place can be easily changed to perk up their functioning. They are used for manufacturing various automobile parts all over the world.

The CNC turret milling machines are computer operated. Large number of identical products of the same design can be manufactured. click here to know more about Turret Milling Machine.

For best results follow some operation rules:

For efficient and accurate working of the turret mill make sure there are no chips on the table or the spindle.
Select cutters of the diameter needed.
The machine must be properly lubricated and should move freely.
While the machine is in operation do not change the speed.

Conclusion

With proper care and maintenance, the products made with turret milling machines are excellent. One must make use of fine decision and common sense while planning the work.

Frequently Asked Important Questions About Turret Milling Machine

DMTG Turret Milling Machine A milling machine is used to give a form or shape to a solid material like metals, plastic, wood etc. It is an important machine in any manufacturing unit. It is used for cutting solid materials in a curved, flat or irregular flat surface.

Some of the frequently asked questions about a turret milling machine are:

What is a milling machine?

A milling machine is horizontal or vertical milling machine. A vertical machine is of two types, bed milling machine or turret milling machine. The machines are named based on the position of the spindle or the cutting unit. A turret milling machine is used for manufacturing automobile parts.

What are the types of turret milling machines?

A turret milling machine is either automatic or manual. In a manual machine the operator has to move the table for precise cuts where as in an automatic machine the formula is fed in the computer and the job is done automatically.

How does a turret milling machine work?

In a turret milling machine the spindle is vertical and during the cutting procedure it remains still, only the table moves. Table is the area where the metal is placed. The table can move up and down because of the quill unit. It cuts the metal in a vertical way by elevating or lowering the quill. Cuts of varying depths can be made in the metal.

Usually these machines come in small size as in a large machine it becomes difficult for the operator to reach and move the quill and knee.

What is the cutting range of the turret milling machine?

The cutter of the machine can swing 90° to left or right and 45° forward or backward and the ram can rotate 360° above the column.

What operations can be done on turret milling machine?

A turret milling machine can shape, drill, cut, contour, die sink etc. a material. It is used for making simple to very complex parts like parts of automobiles, toaster, ball bearing etc. The metal is shaped into a desired shape.

Why are large machines difficult to operate?

As the size of the machine increases more effort is required for upward and downward movement and to reach the handle of the quill feed becomes tricky. Big machines are more often used for die sinking work.

How are CNC operated turret milling machines more efficient?

The machines with CNC or computer numerical controlled technology can produce large number of goods which are precise and alike. With CNC machines the productivity also increases.

What points should be considered while buying a turret milling machine?

A lot depends on your requirement, what type of work you need to do, how complex or simple your work is. Check the power and the speed of the machine at which it operates. Some manufacturers offer a variety of attachments while for others you have to buy at extra cost.

Conclusion

A turret milling machine is a multipurpose and a very adaptable machine. A variety of products can be manufactured with this machine. The position of the machine can be changed easily as these are not very big and these are easy to maintenance.

Features of a Turret Milling Machine

Turret Milling Machine3 A milling machine is a highly versatile machine tool which is used for machining solid materials. It can execute a large number of operations that includes cutting, planing, drilling, shaping, contouring, diesinking, etc. Milling machines are basically classified in two forms, such as horizontal and vertical, which actually refers to the orientation of the main spindle. In a horizontal machine, the cutting blade extends horizontally. While in a vertical machine, the cutting edge is held vertically above the work piece.

The turret milling machine is one of the sub categories of the vertical milling machine. It primarily operates by moving the table around the cutting blade in all the directions. This milling machine has the ability to cut various types of objects. The turret milling machine consists of a stationary spindle and a table which is moved in the perpendicular as well as parallel direction to the spindle axis, in order to cut the work piece. This type of machine provides various methods of cutting with the help of a quill. The quill enables the milling cutter to be raised and lowered in the vertical direction for cutting the required material.

Turret Milling Machines

A wide range of turret milling machines are now available in the market. They have a variety of features, functions, dimensions, and specifications. Hence turret milling machines are regarded as the most versatile milling machines. However, the large machines are complicated to operate. This is due to the fact that as the machine size increases, the upward and downward movement requires considerable effort, and it is also difficult to reach the quill feed handle. They are therefore preferred for die sinking operations that involve machining a mold into a block of metal.

Moreover, the turret milling machine can be repositioned anytime for improving the functionality of the machine. This highly resourceful milling machine comprises of several options for aligning the spindle in a number of positions. It has a unique design and a sturdy structure. Besides this it includes various user friendly features and has greater functionality. This highly effective machine is also well known for its low maintenance and high performance. And since it is a multi-purpose machine it has the capability of manufacturing a variety of products. It is particularly suitable for producing a wide range of automobile parts. In fact this vertical milling machine is relatively less expensive than the horizontal milling machines; and hence they are more commonly used throughout the world.

One of the latest features of these turret milling machines is the use of computer numerical control DMTG Turret Milling Machine

technology, which is popularly known as CNC. Using this modern technology, the user can input simple as well as complex instructions for operating the different parts of the machine. The CNC technology also helps to increase the productivity of the user, and also enables them to continuously produce a large quantity of accurate and similar products. Some of the recent models also include a hand held remote control with buttons for machine feeds and spindle movements.

Tips for Buying a Milling Machine

CNC Milling Machine1 A milling machine is basically a machine tool that is widely utilized for machining hard materials. They are generally used in the metal working industry to shape solid items by removing the extra material in order to form a finished product. Milling machines are available in two primary forms namely horizontal and vertical, depending on the orientation of the main spindle. They may differ in size from small bench mounted models to large room sized machines.

This milling machine is a versatile tool that can be used for various operations such as keyway cutting, slot cutting, threading, routing, planing, contouring, drilling, and die-sinking. A cutting fluid normally flows over the cutting area for cooling and lubricating the cut and for washing away the residues. The milling machine has the ability to cut a broad variety of metals that includes aluminum and stainless steel. The speed of this machine tool can be adjusted to run slowly or quickly depending on the material to be cut. Usually all soft materials are milled at higher speeds, whereas the hard materials can be milled at a slower speed. Moreover, the harder materials are generally milled in smaller quantities at a time.

Milling Machines

Milling machines are either manually operated, mechanically automated, or digitally controlled CNC Milling Machine2 via computer numerical control. These machines have gained immense popularity amongst many small as well as large enterprises throughout the world. Hence if you have decided to own this equipment for your business, you should consider the following tips for buying a milling machine. Generally it all depends on your budget limits and specific requirements.

Thus you should first of all plan your budget. Basically it is the amount that you are ready to invest for the milling machine. However you should note that in case the actual cost of the equipment exceeds your budget; then what will be the maximum amount that you will be ready to spend. Hence it is advisable to set an upper limit of your budget. Thereafter you can visit a nearby showroom that sells milling machines and choose the suitable equipment. The dealer will provide details about the various models and guide you to take the right decision.

Besides this lots of people now prefer to purchase equipments through the internet. This is due to the fact that it is very convenient and also saves your time. Moreover there are several websites that offer a variety of milling machines. Hence you have a wide choice to decide and go for the model that meets your exact needs, and is also within your budget.

Turret Milling Machine3 Further you can browse multiple websites to compare the price and features of the same model and then pick the required machine. Another significant factor is the credibility of the supplier. Hence you should buy from a reliable manufacturer and also ensure that they offer comprehensive warranty. It is also recommended to confirm the availability of spare parts for the milling machine. And lastly the chosen dealer should also provide prompt after sales service.