Choosing the right press brake for your business is crucial, especially if you need to keep production rates up. You want to invest in a brake that will perform at high levels, and that will be able to handle a wide range of materials. There are many factors to consider when you’re choosing a press brake, such as how much you need to spend, what the maintenance costs will be, and the basic working principle of a press brake.
What is the Basic Working Principle of Press Brake Machine?
Almost any application can be performed with a hydraulic press brake. This piece of machinery is used in a wide range of industries. It is used for punching, piercing, deep drawing, and forging. It also provides pressure on an object to create a desired shape.
The basic working principle of a press brake is quite simple. The main component of a press brake is the ram, which is a cylinder made of steel. It is a bit larger than the small plunger.
The larger plunger has a moving distance that is matched to the moving distance of the small plunger. This helps to improve the ram’s travel speed. It is important to fill the tank with hydraulic oil. You may need an air filter to do this.
In addition to the ram, there is also a brake, which stops the ram after the bending cycle is completed. A safety door also prevents the object from traveling through the mechanism.
What is the Cost of Maintenance of a Hydraulic Press Brake Machine?
Investing in a new hydraulic press brake can be expensive. The cost of ownership can be a deciding factor for many production managers. Replacing an old machine with a new one can cost a lot of money. In addition, the setup time can weigh heavily.
A press brake is an important piece of equipment that needs to be properly maintained. This will help to ensure that the machine runs at optimum efficiency. This will help to reduce costs and extend its lifespan.
During regular maintenance, problems can be discovered in time. Oftentimes, these issues can be resolved before they become a major problem. This is a great way to reduce costs and keep the press brake in good working condition.
A press brake requires regular lubrication. This can help to keep friction levels low and prevent contamination of components. It is recommended that you follow the manufacturer’s recommended lubrication schedule.
Servo-Electric Press Brakes
Servo-electric hydraulic press brakes are often referred to as hybrid hydraulic-electric brakes, and they are a hybrid between hydraulic and electric presses. These brakes use AC servomotors to control the direction of the ram’s movement.
Servo-electric press brakes are also faster than hydraulic ones. They can be set to the correct bending speed for different materials, thicknesses, and lengths. They are fuel-efficient, too. They don’t have spills and require less maintenance than hydraulic press brakes.
The Bottom Line
Hydraulic press brakes have a much larger tonnage limit than electro-hydraulic and hybrid servo press brakes. They are also more powerful and can lift tonnage more effectively. They are less likely to leak oil than all-electric press brakes.
Hydraulic press brakes can be used to bend thick steel. They also require less oil and less maintenance than electric press brakes. They are more convenient to use than all-electric press brakes. They are less noisy, too.