Category Archives: Grinding Machine

Important Machine Tools & Their Applications

With rising technological development, companies need various machine tools and equipment to meet rising demands. If you are into the manufacturing business, you should know which machine tools are used in the industry to ensure that your products are keeping up with the market trends and save time and money in the production process. Learn about the various machine tools and their applications to make an informed choice.

Top 5 Machine Tools & Their Applications!

Degree Cutting Bandsaw

Degree cutting bandsaw helps to cut a variety of materials. The versatility of the bandsaw enables the businesses to give hard materials the desired shape and structure. The best thing about a degree cutting bandsaw is that it caters to a wide range of material. Moreover, they are equipped with many accessories to help businesses cater to a variety of projects with efficiency.

With a bandsaw, you can focus on creativity and accuracy. Depending on the flexibility of the degree cutting bandsaw, you can use this tool in industries such as wood, steel, automotive, construction, and several other industries.

Sheet Folding Machine

Sheet folding machines assist you in curving and folding different materials to achieve the desired outcome. In the metal industry, manufacturers are required to bend metal sheets at an angle to achieve the desired result. Sheet folding machines uses tension and compression to create a sophisticated product. Additionally, the machine enables the manufacturers to set-up multiple parts that are otherwise hard to work with.

Sheet folding machines offer businesses an innovative opportunity to mold the raw materials into sophisticated products as per their needs. These machines are popular since they can be customized with different accessories and cater to the needs of various industries.

Pipe Bending Machine

Pipe bending machines help in bending pipes and tubes of different materials. Industries such as automotive, plumbing, architecture, and others consistently use the pipe bending machine for curving pipes and other industrial purposes. Whether you are working on bending a small piece of pipe or a large one, this equipment works perfectly without using any high-level energy or force. If you are looking for an ergonomic solution for bending hard material pipes such as steel, aluminium, or others, then a pipe bending machine is the ideal solution.

Surface Grinding Machine

A surface grinding machine is an equipment that helps to produce a smooth finish on metallic or nonmetallic materials. Often times, surfaces such as steel, aluminium, granite, and others require an even finish and include removing excess material. The even finish material is then polished to achieve the desired outcome.

The surface grinding machine helps manufacturers achieve dimension and high-surface quality. Surface grinding machine is compatible with various materials you can expect an incredible degree of precision. You will find that surface grinder is available in automatic and semi-automatic versions to meet all your finishing needs.

Hydraulic Press Machine

The hydraulic press machine is the staple of the manufacturing industry. With the advent of this versatile tool, you can turn metallic objects into sheets of metals. You can use the machine for sheet manufacturing, deep drawing, punching, forming, molding, and others.

If you are looking for a reliable and cost-effective solution to help you mold the most complex parts, a hydraulic press machine is an ideal solution for your business.

The Final Word

While these machines have found widespread use in almost every industry vertical, it helps to learn whether they are suitable for your business. To ensure that you make the right decision, you can consult with an industry expert. They have the knowledge and the expertise to guide you through the process and suggest an appropriate solution.

Learn about the Work Piece Set Up in Milling Device to Achieve Perfect Machining

Importance of Work Piece Feed

Machining jobs are of various varieties and work piece materials can be applied after machining only if tooling dimension is precise. Hence, among the list of works involved in machining, setting the work material is considered a very important quality. Improper feeding of work material will increase the possibilities of material wastage, changes in machining dimensions, damage to tools, etc.

Work Material Set up Basics

Setting the work material requires good analysis of machine operations, better understanding of the material characteristics, tooling, etc. As far as milling machine is concerned, feeding the machining ingredient has to be done perfectly as misplacement leads to complete changes in dimension and it would become impossible to expect precision in grinding.

Tough Aspects of Material Feed in Grinding Device

Material feeding into the crushing equipment consumes more time as it is an equally difficult job like grinding. However, setting the work piece into the device needs man power assistance and the operator should do it accurately as the material must be perfectly clamped.

Milling Machine Functionalities and Work Material Feeding Rules

As far as grinding machine is concerned, it is not enough if the work piece is correctly clamped. Apart from that, it has to be positioned to match the surface with respect to the grinding tool. Perfection of material feed can be observed after matching the surfaced that has been milled.

Material set up for Different Types of Grinding

Positioning of work materials depends on the texture, thickness of the material with the type of tool chosen for grinding. Vice is an important tool applied in majority of surfacing operations. However, for large work piece additional accessories like clamps, bolts and T-nuts have to be added to proceed with grinding.

Work Piece Feed and Subsequent Safe Working

Apart from work piece feed, the clamp tool has to be selected based on its capability to hold. This is a crucial aspect to be considered in grinding operation so that operator will be able to obtain safe machining. In addition, exact clamping also favors for precise grinding.

Understanding Vice Alignment

Vice is a spectacular portion in grating equipment. It has to be fixed parallel to work piece holding parts. Similarly, vice alignment should be interrupted by fuel used for grating, chips or wastage released from grating and vibrations.

Application of Hammer in Work Ingredient Set Up

Operators need to make use of face hammer to make sure that the work ingredient is set in the perfect position on the supporting base. The work ingredient should be removed from the machine and checked well before placing the same for further grinding.

Milling Equipments Manufacturers in India

India leads the machine market because of the number of reputed manufacturers available in the country. Bhavya Machine Tools is one of the prime suppliers of workshop friendly equipments. Our milling equipments are made of superior grade metals and can work for long term.

Conclusion

Setting up of feeding the work piece material into the grinding equipment is a crucial job as precision of grinding depends largely on positioning of work piece.

Tool Room Machines for Industrial Processes

CNC Milling Machine1 A tool room machine is required for various applications in industry where there is regular need to cut, shape and grind rigid materials like metal and wood. Various types of tool room machines are available in the market for use in several industrial processes:

· The Milling Machine is common and performs multiple operations which range from easy tasks like drilling, planning, slot and keyway cutting to the difficult tasks like die sinking and contouring.

· The Grinding Machines or grinders are employed in the task of grinding metal and other materials. These tools are highly useful in metal workshops as they aid in the process of deriving metal chips from sheet metal to be used in several applications.

· The Shaping Machine is useful in the process of shaping metals in industry through removal of unwanted material from the surface of flat metal. The shaping machine is vital when hefty amount of metal is to be removed to form a certain shape.

· The Slotting Machine is used in industry for the making of slots required on screw heads, wood screws, bolts and other essential components. The most frequent application of slotting machines is in the process of manufacturing automobiles, furniture, electrical components etc.

Turret Milling

The Turret Milling Machine is best known for shaping metals and other solid materials with high Turret Milling Machine3 level of accuracy. The Turret Milling Machining components comprise of rigid material, usually high grade cast iron. The application of Turret milling machine in industry is partly favored by its high precision in machining and metal shaping with cutting power force. The Turret milling tool room machines have a compact frame suited for small spaces and the quality cast iron material ensures their durability.

Vertical CNC Milling Machine
The Vertical CNC Milling Machine has significant application in industry for cutting processes. This Machine tool offers high strength and durability qualities of a manually driven vertical knee mill. The Vertical CNC Milling Machine is used in industry to machine the most intricate and highly detailed parts through employing automation technology while also providing the option to switch and manually machine the simple parts through its axis hand wheels.

Gantry Type Machining Center

The Gantry Type Machining Center is applied to the parts of rough and finish machining processes for various sizes and shapes of metal surfaces. This Machining tool from http://www.yashmachine.com/wm-series-gantry-type-machining-center/ comprises of a base fitted with a rotating chuck which is driven through a gear box for gripping the component. The chuck has the option of being hydraulically or manually operated as necessary. The gantry motion, the RAM Cross and Vertical movement are guided by CNC to cover the whole area of swing available with the chuck acting as the table.

Conclusion

In order for industries to produce high quality products, it is vital for workshop processes to provide properly shaped metals and this is possible through the various important tool room machines in the market. Some of the vital machine tools like the turret milling machine, Vertical CNC Machine and the Gantry type Machining Center are crucial.